Process for producing fumed silica
US-2021155488-A1 · May 27, 2021 · US
US2016107895A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2016107895-A1 |
| Application number | US-201414888610-A |
| Country | US |
| Kind code | A1 |
| Filing date | Jun 13, 2014 |
| Priority date | Jul 11, 2013 |
| Publication date | Apr 21, 2016 |
| Grant date | — |
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Process for production of silica having variable thickening wherein a) a product stream I comprising at least a vaporous, hydrolysable and/or oxidizable silicon compound, b) a product stream II comprising oxygen and c) a product stream III comprising at least a combustible gas are made to react, characterized in that d) a feed port in a pipepiece A, said pipepiece A comprising one or more static mixing elements, is used to import product stream I into product stream II, or vice versa and thereby create product stream IV, then e) a feed port in a pipepiece B, said pipepiece B comprising one or more static mixing elements, is used to import product stream III in product stream IV and thereby create product stream V, f) product stream V leaving pipepiece B is imported into a reaction chamber, ignited therein and reacted in a flame, and g) the resultant solid material is separated off.
Opening claim text (preview).
1 . A process for producing silica having variable thickening, the process comprising: introducing a stream comprising at least one silicon compound selected from the group consisting of a vaporous silicon compound, a hydrolyzable silicon compound and an oxidizable silicon compound, into a stream comprising oxygen, or vice versa, employing a feed port in a first pipe piece comprising one or more static mixing elements to create a first product stream; introducing a stream comprising at least a combustible gas into the first product stream employing a feed port in a second pipe piece comprising one or more static mixing elements to create a second product stream; introducing the second product stream, which leaves the second pipe piece, into a reaction chamber to ignite the second product stream to react in a flame; and separating solids resulting from the ignition and the reaction. 2 . The process according to claim 1 , wherein the pipe piece comprising static mixing elements is designed as a flange mixer. 3 . The process according to claim 2 , wherein the flange mixer comprises a single punctiform feed port. 4 . The process according to claim 1 , wherein v B is a velocity with which the stream comprising at least a combustible gas is introduced into the first product stream, v A is a velocity of the first product stream at a point of introducing the stream comprising at least a combustible gas, and v B /v A ≧4. 5 . The process according to claim 1 , wherein v A is at least 15 Nm/s. 6 . The process according to claim 1 , wherein v B is ≧50 Nm/s. 7 . The process according to claim 1 , wherein L A /D A is 2-20, where L A is the length of the first pipe piece, D A is the internal diameter of the first pipe piece. 8 . The process according to claim 1 , wherein L B /D B is 2-20, where L B is the length of the second pipe piece, D B is the internal diameter of the second pipe piece. 9 . The process according to claim 1 , wherein an amount of oxygen is at least sufficient to convert the at least one silicon compound and the combustible gas. 10 . The process according to claim 1 , wherein the at least one silicon compound is selected from the group consisting of SiCl 4 , CH 3 SiCl 3 , (CH 3 ) 2 SiCl 2 , (CH 3 ) 3 SiCl, (CH 3 ) 4 Si, HSiCl 3 , (CH 3 ) 2 HSiCl, CH 3 CH 2 CH 2 SiCl 3 , Si(OC 2 H 5 ) 4 , Si(OCH 3 ) 4 and a mixture thereof. 11 . The process according to claim 1 , further comprising introducing a stream comprising oxygen and/or steam into the reaction chamber. 12 . The process according to claim 1 , further comprising cooling a reaction mixture leaving the reaction chamber to form a cooled reaction mixture and treating the cooled reaction mixture with steam, before separating the solids.
by oxidation or hydrolysis in the vapour phase of silicon compounds such as halides, trichlorosilane, monosilane · CPC title
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