Method for manufacturing nanocomposite thermoelectric conversion material

Patent metadata

Field	Value
Publication number	US-2016107239-A1
Application number	US-201414652306-A
Country	US
Kind code	A1
Filing date	Jun 16, 2014
Priority date	Jul 11, 2013
Publication date	Apr 21, 2016
Grant date	—

Abstract

This invention provides a method for manufacturing a nanocomposite thermoelectric conversion material in which phonon-scattering particles having a specific shape are dispersed, reducing thermal conductivity and increasing thermoelectric conversion performance. Said method for manufacturing a nanocomposite thermoelectric conversion material, in which oxide phonon-scattering particles are dispersed within the matrix of a thermoelectric conversion material, is characterized by including the following stages: a first stage in which, in a solution, the reduction of a salt is used to precipitate out/grow nanoparticles consisting of elements constituting a thermoelectric conversion material, the polymerization of a precursor is used to precipitate out/grow nanoparticles consisting of an oxide constituting phonon-scattering particles, and a mixture of said nanoparticles is collected; and a second stage in which a hydrothermal treatment is used to alloy said mixture into composite nanoparticles, which are then sintered. This method for manufacturing a nanocomposite thermoelectric conversion material is also characterized in that in the aforementioned first stage, nanoparticles consisting of a first group of elements that constitute the thermoelectric conversion material are precipitated out or grown before nanoparticles consisting of oxides of a second group of elements that constitute the phonon-scattering particles.

First claim

1 . A method of production of a nanocomposite thermoelectric conversion material comprised of a matrix of a thermoelectric conversion material in which an oxide is dispersed as phonon scattering particles,
said method of production of a nanocomposite thermoelectric conversion material comprising a first stage of precipitating and growing, as nanoparticles, elements which form the thermoelectric conversion material by reduction of salts in a solution and oxides which form the phonon scattering particles by polymerization of a precursor by using a same reducing agent, and recovering a mixture of these nanoparticles and a second stage of alloying said mixture by hydrothermal treatment to obtain composite nanoparticles, then sintering them, wherein, at said first stage, the nanoparticles of the first group of elements which form the thermoelectric conversion material is made to precipitate or grow in advance of the precipitation or growth of the nanoparticles of the second group of elements which form the phonon scattering particles.

2 . The method of production of a nanocomposite thermoelectric conversion material according to claim 1 wherein
said first stage performs treatment by any of the following A, B, and C.
A: The following steps (1) and (2) are successively performed:
(1) A solution of salts of the first group of elements which form the thermoelectric conversion material and a precursor of the second group of elements which form the phonon scattering particles is formed so as to satisfy the following condition 1. Condition 1: The salts and the precursor are selected so that in said solution in the presence of the same reducing agent, the speed by which the salts are reduced and the nanoparticles of the first group of elements precipitate becomes greater than the speed by which the precursor polymerizes and the nanoparticles of the second group of element oxides precipitate.
(2) A reducing agent is mixed with said solution to make the nanoparticles of the first group of elements precipitate from the salts, simultaneously the precursor is polymerized to make the nanoparticles of the second group of element oxides precipitate, and the mixture of these nanoparticles is recovered.
Alternatively,
B: The following steps (1) and (2) are successively performed:
(1) A first solution of salts of the first group of elements which form the thermoelectric conversion material and a second solution of a precursor of the second group of elements which form the phonon scattering particles are formed so as to satisfy the following condition 1.
Condition 1: The salts and the precursor are selected so that in the presence of the same reducing agent, the speed by which the salts are reduced and the nanoparticles of the first group of elements precipitate becomes greater than the speed by which the precursor polymerizes and the nanoparticles of the second group of element oxides precipitate.
(2) A reducing agent is mixed with the first solution to make the nanoparticles of the first group of elements precipitate, then the second solution is charged to make the nanoparticles of the second group of element oxides precipitate, and the mixture of these nanoparticles is recovered.
Alternatively
C: The following steps (1) and (2) are successively performed:
(1) A first solution of salts of the first group of elements which form the thermoelectric conversion material and a second solution of a precursor of the second group of elements which form the phonon scattering particles are formed so as to satisfy the following condition 1.
Condition 1] The salts and the precursor are selected so that in the presence of the same reducing agent, the speed by which the salts are reduced and the nanoparticles of the first group of elements precipitate becomes greater than the speed by which the precursor polymerizes and the nanoparticles of the second group of element oxides precipitate.
(2) A reducing agent is mixed with the first solution to make the nanoparticles of the first group of elements precipitate, this is allowed to stand to cause aggregation, then the second solution is charged to make the nanoparticles of the second group of element oxides precipitate, and the mixture of these nanoparticles is recovered.
Next, the second stage successively performs the following steps (3) and (4).
(3) Said mixture is hydrothermally treated to alloy the nanoparticles of the first group of elements and the nanoparticles of the second group of element oxides to obtain composite nanoparticles.
(4) Said composite nanoparticles are sintered to obtain a bulk material.

3 . The method of production of a nanocomposite thermoelectric conversion material according to claim 1 further comprising selecting the first group of elements from Si, Bi, Sb, Te, and Se.

4 . The method of production of a nanocomposite thermoelectric conversion material according to any one of claim 1 further comprising selecting the second group of elements from Si, Bi, Sb, Te, Se, Ti, and Al.

Assignees

• Toyota Motor Co Ltd
• Admatechs Company Ltd

Inventors

• Murai Junya
• Kogure Tomonari
• Kawai Yoichiro
• Okawauchi Yoshinori

Classifications

• C22C32/0015

  with only single oxides as main non-metallic constituents · CPC title

• B22F2304/05

  Submicron size particles · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• B22F3/10

  Sintering only · CPC title

• B22F2009/245

  Reduction reaction in an Ionic Liquid [IL] · CPC title