Solid oxide fuel cell stack

Patent metadata

Field	Value
Publication number	US-2016093910-A1
Application number	US-201514869772-A
Country	US
Kind code	A1
Filing date	Sep 29, 2015
Priority date	Sep 30, 2014
Publication date	Mar 31, 2016
Grant date	—

Abstract

There is provided a solid oxide fuel cell stack including a ceramic interconnector that has good electrical conductivity and oxide ion insulating property, that is, power generation efficiency. The solid oxide fuel cell stack includes at least: a plurality of power generation elements, each of which including a fuel electrode, a solid electrolyte, and an air electrode stacked in that order; and an interconnector that electrically connects the air electrode in one of adjacent power generation elements in the plurality of power generation elements to the fuel electrode in the other power generation element, the plurality of power generation elements being connected in series, wherein the interconnector is formed of formula (1):
Sr a La b Ti 1-c-d Nb c Fe d O 3-δ   formula (1)

wherein a, b, c, and d are a positive real number that satisfies 0.1≦a≦0.8, 0.1≦b≦0.8, 0.05≦c≦0.2, and 0.2≦d≦0.5.

First claim

1 . A solid oxide fuel cell stack comprising:
a plurality of power generation elements, each of which comprising a fuel electrode, a solid electrolyte, and an air electrode stacked in that order; and an interconnector that electrically connects the air electrode in one of adjacent power generation elements in the plurality of the power generation elements to the fuel electrode in the other power generation element, the plurality of power generation elements being connected in series to each other, wherein the interconnector is formed of a perovskite oxide represented by the following formula (1):
Sr a La b Ti 1-c-d Nb c Fe d O 3-δ   formula (1)

wherein a, b, c, and d are a positive real number that satisfies 0.1≦a≦0.8, 0.1≦b≦0.8, 0.05≦c≦0.2, and 0.2≦d≦0.5.

2 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector has a compositional gradient within a composition range shown in the formula (1) in the thickness-wise direction.

3 . The solid oxide fuel cell stack according to claim 1 , which comprises an oxide ion insulating portion between the interconnector and the solid electrolyte in one power generation element and/or between the interconnector and the solid electrolyte in the other power generation element, and the oxide ion insulating portion is in contact with the interconnector and the solid electrolyte in the one power generation element and/or the solid electrolyte in the other power generation element.

4 . The solid oxide fuel cell stack according to claim 3 , wherein the oxide ion insulating portion comprises the following formula (2):
Sr x La y TiO 3-δ   equation (2)

wherein x and y are a positive number that satisfies 0.8≦x+y≦1.0 and 0.01<y≦0.1.

5 . The solid oxide fuel cell stack according to claim 1 , wherein the solid electrolyte is formed of a lanthanum gallate-based oxide doped with Sr and Mg.

6 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector is formed by co-firing
a first interconnector precursor that is formed on a surface of the fuel electrode and represented by the following formula (1′):
Sr a La b Ti 1-c-d Nb c Fe d O 3-δ   formula (1′)

wherein a, b, c, and d are a positive real number that satisfies 0.1≦a≦0.8, 0.1≦b≦0.8, 0.1≦c≦0.3, and 0.3≦d≦0.6, and a second interconnector precursor that is formed on a surface of the first interconnector precursor and represented by the following formula (2):
Sr x La y TiO 3-δ   formula (2)

wherein x and y are a positive number that satisfies 0.8≦x+y≦1.0 and 0.01<y≦0.1.

7 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector and the solid electrolyte is formed by co-firing
the first interconnector precursor formed on the surface of the fuel electrode, a dried film of a solid electrolyte formed on the surface of the first interconnector precursor, and the second interconnector precursor formed on the first interconnector precursor and the dried film of the solid electrolyte, the dried film of the solid electrolyte in the one power generation element and/or the dried film of the solid electrolyte in the other power generation element are formed in a part of an area between the first interconnector precursor and the second interconnector precursor so that the first interconnector precursor and the second interconnector precursor are or are not partially in contact with each other.

8 . The solid oxide fuel cell stack according to claim 6 , wherein, in the second interconnector precursor, the portion that is not in contact with the first interconnector precursor is formed of the formula (2).

9 . A method for manufacturing a solid oxide fuel cell stack comprising:
a plurality of power generation elements, each of which comprising a fuel electrode, a solid electrolyte, and an air electrode stacked in that order; and an interconnector that electrically connects the air electrode in one of adjacent power generation elements in the plurality of power generation elements to the fuel electrode in the other power generation element, the plurality of power generation elements being connected in series to each other, the method comprising the steps of: forming the fuel electrode; forming the interconnector; forming the solid electrolyte; and forming the air electrode, the interconnector being formed of a perovskite oxide represented by the following formula (1):
Sr a La b Ti 1-c-d Nb c Fe d O 3-δ   formula (1)

wherein a, b, c, and d are a positive real number that satisfies 0.1≦a≦0.8, 0.1≦b≦0.8, 0.05≦c≦0.2, and 0.2≦d≦0.5.

10 . The method for manufacturing a solid oxide fuel cell stack according to claim 9 , which comprises the steps of:
forming a first interconnector precursor of the following formula (1′):
Sr a La b Ti 1-c-d Nb c Fe d O 3-δ   formula (1′)

wherein a, b, c, and d are a positive real number that satisfies 0.1≦a≦0.8, 0.1≦b≦0.8, 0.1≦c≦0.3, and 0.3≦d≦0.6,
on the surface of the fuel electrode,
forming a second interconnector precursor of the following formula (2):
Sr x La y TiO 3-δ   formula (2)

wherein x and y are a positive number that satisfies 0.8≦x+y≦1.0 and 0.01<y≦0.1, on the surface of the first interconnector precursor, and
forming the interconnector by co-firing the first interconnector precursor and the second interconnector precursor.

11 . The method for manufacturing a solid oxide fuel cell stack according to claim 10 comprising the steps of:
forming a dried film of the solid electrolyte on the surface of the first interconnector precursor;
forming the second interconnector precursor on the surface of the first interconnector precursor and the dried film of the solid electrolyte; and
forming the interconnector and the solid electrolyte by co-firing the first interconnector precursor, the dried film of the solid electrolyte, and the second interconnector precursor.

12 . The method for manufacturing a solid oxide fuel cell stack according to claim 11 , wherein the dried film of the solid electrolyte in one power generation element and/or the dried film of the solid electrolyte in the other power generation element are formed in a portion of an area between the first interconnector precursor and the second interconnector precursor so that the first interconnector precursor and the second interconnector precursor are or are not partially in contact with each other.

Assignees

• Toto Ltd

Inventors

• Kakinuma Yasuo
• Okamoto Osamu
• Ando Shigeru
• Murakami Hironobu
• FURUYA Seiki
• Momiyama Yutaka
• Hayama Kiyoshi
• Watanabe Naoki
• Tanaka Shuhei
• Isaka Nobuo
• Hoshiko Takuya
• Sato Masaki

Classifications

• H01M2300/0071

  Oxides · CPC title

• H01M8/241 Primary

  with solid or matrix-supported electrolytes · CPC title

• H01M8/1016

  characterised by the electrolyte material (H01M8/12 takes precedence) · CPC title

• H01M50/531

  Electrode connections inside a battery casing · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title