Solid oxide fuel cell stack

Patent metadata

Field	Value
Publication number	US-2016093896-A1
Application number	US-201514869104-A
Country	US
Kind code	A1
Filing date	Sep 29, 2015
Priority date	Sep 30, 2014
Publication date	Mar 31, 2016
Grant date	—

Abstract

A solid oxide fuel cell stack includes a support, a plurality of power generation elements connected in series, each including a fuel electrode, a solid electrolyte, and an air electrode stacked in that order on the support, and an interconnector electrically connecting an air electrode in one of the two adjacent power generation elements to a fuel electrode in the other power generation element. A solid electrolyte for one of the power generation elements is provided on the downside of the interconnector provided on the downside of the air electrode in the one power generation element so that the solid electrolyte is joined to the interconnector, and a solid electrolyte for the other power generation element is provided on the upper side of the interconnector provided on the upper side of the fuel electrode for the other power generation element so that the solid electrolyte is joined to the interconnector.

First claim

1 . A solid oxide fuel cell stack comprising:
a support; and a plurality of power generation elements provided on a surface of the support, wherein when two adjacent power generation elements in the plurality of power generation elements are a first power generation element and a second power generation element, respectively, the first power generation element comprises,
a first fuel electrode,
a first air electrode, and
a first solid electrolyte provided between the first fuel electrode and the first air electrode,
the first fuel electrode being provided between the support and the first air electrode, the second power generation element comprises,
a second fuel electrode,
a second air electrode, and
a second solid electrolyte provided between the second fuel electrode and the second air electrode,
the second fuel electrode being provided between the support and the second air electrode, the solid oxide fuel cell stack further comprises an interconnector that electrically connects the first air electrode to the second fuel electrode, the first power generation element is connected in series with the second power generation element through the interconnector, when a vertical direction from the surface of the support to the first fuel electrode, the first solid electrolyte, and the first air electrode or a vertical direction from the surface of the support to the second fuel electrode, the second solid electrolyte, and the second air electrode is presumed to be a Z axis direction, the two adjacent power generation elements include
a first area of the first power generation element, the first area including the second fuel electrode, the first solid electrolyte, and the first air electrode arranged in that order in the Z axis direction,
a second area of the first power generation element, the second area including the first solid electrolyte and the first air electrode arranged in that order in the Z axis direction,
a third area of the second power generation element, the third area including the second fuel electrode and the second solid electrolyte arranged in that order in the Z axis direction,
a fourth area of the first power generation element, the fourth area including the first fuel electrode, the first solid electrolyte, and the first air electrode arranged in that order in the Z axis direction, and
a fifth area of the first power generation element, the fifth area including the second fuel electrode and the first air electrode arranged in that order in the Z axis direction,
when a direction that is vertical to the Z axis direction and in which oxide ions migrate is presumed to be an X axis direction, the fourth area, the second area, the first area, the fifth area, and the third area are continuously adjacent in that order in the X axis direction, and the interconnector includes
a sixth portion provided between the second fuel electrode and the first air electrode in the fifth area,
a first portion provided between the first solid electrolyte and the first air electrode in the second area,

a second portion provided between the first solid electrolyte and the first air electrode in the first area, and
a third portion provided between the second fuel electrode and the second solid electrolyte in the third area.

2 . The solid oxide fuel cell stack according to claim 1 , wherein the total length of a length d1 of junction between the first portion and the first solid electrolyte, a length d2 of junction between the second portion and the first solid electrolyte, and a length d3 of junction between the third portion and the second solid electrolyte, i.e., d1+d2+d3, is twice or longer than a length L1 along the Z axis direction of the first solid electrolyte arranged in the fourth area.

3 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector further comprises an eighth portion provided between the second fuel electrode and the first solid electrolyte in the first area.

4 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector further comprises a fifth portion that, in the third area, is provided on the second solid electrolyte while providing spacing between the fifth portion and the second air electrode in the X axis direction.

5 . The solid oxide fuel cell stack according to claim 1 , wherein
the two adjacent power generation elements further comprise a seventh area of the first power generation element, the seventh area including the second fuel electrode, the second solid electrolyte, and the first air electrode arranged in that order in the Z axis direction, the seventh area is arranged between the fifth area and the third area in the X axis direction, the interconnector further comprises a tenth portion provided between the second solid electrolyte and the first air electrode in the seventh area, and the tenth portion is provided between the sixth portion and the fifth portion in the X axis direction.

6 . The solid oxide fuel cell stack according to claim 4 , wherein
the total length A of a length of the fifth area in the X axis direction and a length of the seventh area in the X axis direction is equal to or longer than a length A′ of a portion between the first solid electrolyte and the second solid electrolyte in the X axis direction, and a length L from the fifth portion to the second air electrode in the X axis direction is equal to or shorter than a length L′ of the fifth portion in the X axis direction.

7 . The solid oxide fuel cell stack according to claim 6 , wherein the length A is equal to the length A′ plus the length L′, i.e., the length A=the length A′+the length L′.

8 . The solid oxide fuel cell stack according to claim 1 , wherein
the two adjacent power generation elements further comprises a sixth area of the second power generation element, the sixth area consisting of the second fuel electrode in the Z axis direction, the sixth area is arranged between the fifth area and the third area in the X axis direction, and the interconnector further comprises, in the sixth area, a seventh portion that is provided on the second fuel electrode and between the sixth portion or the tenth portion and the fifth portion in the X axis direction.

9 . The solid oxide fuel cell stack according to claim 1 , wherein the first solid electrolyte and the second solid electrolyte and the interconnector each contain strontium and the amount of strontium contained in the interconnector is larger than the amount of strontium contained in the first solid electrolyte or the second solid electrolyte.

10 . The solid oxide fuel cell stack according to claim 1 , wherein the interconnector is formed of a perovskite oxide represented by Sr x La y TiO 3-δ wherein x and y are a positive real number that satisfies 0.8≦x+y≦1.0 and 0.01<y≦0.1.

Assignees

• Toto Ltd

Inventors

• Kakinuma Yasuo
• Okamoto Osamu
• Ando Shigeru
• Murakami Hironobu
• FURUYA Seiki
• Momiyama Yutaka
• Hayama Kiyoshi
• Watanabe Naoki
• Tanaka Shuhei
• Isaka Nobuo
• Hoshiko Takuya
• Sato Masaki

Classifications

• H01M8/0202 Primary

  Collectors; Separators, e.g. bipolar separators; Interconnectors · CPC title

• H01M8/1246

  the electrolyte consisting of oxides · CPC title

• H01M2008/1293

  Fuel cells with solid oxide electrolytes · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M8/24

  Grouping of fuel cells, e.g. stacking of fuel cells · CPC title