Porous membrane and water purifier

Patent metadata

Field	Value
Publication number	US-2016052804-A1
Application number	US-201414780275-A
Country	US
Kind code	A1
Filing date	Mar 12, 2014
Priority date	Mar 28, 2013
Publication date	Feb 25, 2016
Grant date	—

Abstract

The present invention addresses the problem of providing a porous membrane for a water purification purpose, which can be used even under high water pressures and which has both virus-removing performance and water permeability. The problem can be solved as follows: a porous membrane is provided, wherein the average pore shorter-axis diameter in one surface is smaller than that in the other surface, and in a cross section of the membrane in the thickness direction, the pore diameters increase from one surface toward the other surface to have at least one maximum value and then decrease. The membrane has a layer which is provided on the side of the surface having a larger average pore shorter-axis diameter and which has pore diameters of 130 nm or less in the cross section of the membrane, wherein the layer has a thickness of 0.5 to 20 μm inclusive and the layer has pores each having a pore diameter of 100 to 130 nm inclusive.

First claim

1 . A porous membrane having properties below:
(A-1) an average pore shorter-axis diameter in one surface is smaller than that in another surface; (A-2) in a cross section of the membrane in the thickness direction, pore diameters increase from the one surface toward the other surface to have at least one maximum value and then decrease; (A-3) the porous membrane has a layer of a layer which is provided on a side of a surface having a larger average pore shorter-axis diameter and which has pore diameters of 130 nm or less, the layer extending in the thickness direction from the surface, wherein a thickness of the layer is 0.5 to 20 μm inclusive; and (A-4) the layer has pores each having a pore diameter of 100 to 130 nm inclusive.

2 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-5) the average pore shorter-axis diameter is 10 to 50 nm inclusive in a surface of a side where the average pore shorter-axis diameter is small.

3 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-6) an average pore longer-axis diameter in the surface of the side where the surface has a smaller average pore shorter-axis diameter is 2.5 times or more larger than the average pore shorter-axis diameter in the surface of the side where the surface has a smaller average pore shorter-axis diameter.

4 . The porous membrane according to claim 1 , wherein the porous membrane further has properties below:
(A-7) the porous membrane has a layer which is provided on the side of the surface having a smaller average pore shorter-axis diameter and which has pore diameters of 130 nm or less, the layer extending from the surface, wherein a thickness of the layer is 0.3 to 20 μm inclusive; and (A-8) the layer has pores each having a pore diameter of 100 to 130 nm inclusive.

5 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-9) in a cross section of the membrane in the thickness direction, a part extending to a thickness of 3 μm from the surface of the side where the surface has a smaller average pore shorter-axis diameter has a porosity of 5 to 35% inclusive.

6 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-10) the surface of the side where the surface has a smaller average pore shorter-axis diameter has an opening ratio of 0.7 to 12% inclusive.

7 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-11) an overall porosity of the porous membrane is 60 to 90% inclusive.

8 . The porous membrane according to claim 1 , wherein the porous membrane further has a property below:
(A-12) a maximum pore diameter in the cross section of the membrane in the thickness direction is 10 μm or less.

9 . (canceled)

10 . (canceled)

11 . (canceled)

12 . (canceled)

13 . A method for purifying water, comprising the step of allowing water to permeate the porous membrane according to claim 1 from a side of a surface having a larger average pore shorter-axis diameter toward a side of a surface having a smaller average pore shorter-axis diameter.

14 . A porous membrane having properties below:
(B-1) an average pore shorter-axis diameter in one surface is smaller than that in another surface; (B-2) an average pore longer-axis diameter in a surface of a side where the surface has a smaller average pore shorter-axis diameter is 2.5 times or more larger than an average pore shorter-axis diameter in the surface of the side where the surface has a smaller average pore shorter-axis diameter; (B-3) in a cross section of the membrane in the thickness direction, a part extending to a thickness of 3 μm from the surface of the side where the surface has a smaller average pore shorter-axis diameter has a porosity of 5 to 35% inclusive; and (B-4) the surface of the side where the surface has a smaller average pore shorter-axis diameter has an opening ratio of 0.7 to 12% inclusive.

15 . The porous membrane according to claim 14 , wherein the porous membrane further has properties below:
(B-5) in a cross section of the membrane in the thickness direction, pore diameters increase from the one surface toward the other surface to have at least one maximum value and then decrease; (B-6) the porous membrane has a layer which is provided on a side of a surface having a larger average pore shorter-axis diameter and which has pore diameters of 130 nm or less, the layer extending in the thickness direction from the surface, wherein a thickness of the layer is 0.5 to 20 μm inclusive; and (B-7) the layer has pores each having a pore diameter of 100 to 130 nm inclusive.

16 . The porous membrane according to claim 14 , wherein the porous membrane further has a property below:
(B-8) the average pore shorter-axis diameter is 10 to 50 nm inclusive in a surface of a side where the average pore shorter-axis diameter is small.

17 . The porous membrane according to claim 14 , wherein the porous membrane further has properties below:
(B-9) the porous membrane has a layer which is provided on the side of the surface having a smaller average pore shorter-axis diameter and which has pore diameters of 130 nm or less, the layer extending from the surface, wherein the thickness of the layer is 0.3 to 20 μm inclusive; and (B-10) the layer has pores each having a pore diameter of 100 to 130 nm inclusive.

18 . The porous membrane according to claim 14 , wherein the porous membrane further has a property below:
(B-11) an overall porosity of the porous membrane is 60 to 90% inclusive.

19 . The porous membrane according to claim 14 , wherein the porous membrane further has a property below:
(B-12) a maximum pore diameter in the cross section of the membrane in the thickness direction is 10 μm or less.

20 . (canceled)

21 . (canceled)

22 . (canceled)

23 . (canceled)

24 . A method for purifying water, comprising the step of allowing water to permeate the porous membrane according to claim 15 from a side of a surface having a larger average pore shorter-axis diameter toward a side of a surface having a smaller average pore shorter-axis diameter.

25 . The porous membrane according to claim 1 , wherein the porous membrane is used for a virus-removing purpose.

26 . A water purifier including the porous membrane according to claim 1 .

27 . The water purifier according to claim 26 , wherein a raw water flow path is disposed on the side of the surface having a larger average pore shorter-axis diameter, and a permeated water flow path is disposed on the side of the surface having a smaller average pore shorter-axis diameter.

Assignees

• Toray Industries

Inventors

• Nosaka Shiro
• Ueno Yoshiyuki
• Osabe Masahiro

Classifications

• C02F2303/04

  Disinfection · CPC title

• C02F1/442 Primary

  by nanofiltration · CPC title

• C02F1/003

  using household-type filters for producing potable water, e.g. pitchers, bottles, faucet mounted devices (C02F9/20 takes precedence) · CPC title

• B01D71/68

  Polysulfones; Polyethersulfones · CPC title

• B01D69/08

  Hollow fibre membranes (manufacture of hollow fibres D01D5/24, D01F1/08) · CPC title