Wire grid polarizer and method of fabricating the same

Patent metadata

Field	Value
Publication number	US-2016033701-A1
Application number	US-201414566140-A
Country	US
Kind code	A1
Filing date	Dec 10, 2014
Priority date	Jul 29, 2014
Publication date	Feb 4, 2016
Grant date	—

Abstract

According an embodiment, a wire grid polarizer comprising a substrate, a plurality of conductive wire patterns that are formed on the substrate in a parallel arrangement, a first hard mask and a second hard mask disposed on the conductive wire patterns, and a protective layer formed on the first hard mask and the second hard mask, wherein a ratio of a vertical cross-sectional width of the first hard mask to a vertical cross-sectional width of the second hard mask is 1 or less is provided.

First claim

What is claimed is:

1 . A wire grid polarizer, comprising:
a substrate; a plurality of conductive wire patterns that are formed on the substrate in a parallel arrangement; a first hard mask and a second hard mask disposed on the conductive wire patterns; and a protective layer formed on the first hard mask and the second hard mask, wherein a ratio of a vertical cross-sectional width of the first hard mask to a vertical cross-sectional width of the second hard mask is 1 or less.

2 . The wire grid polarizer of claim 1 , wherein at least one of the first hard mask and the second hard mask includes a hydrophobic material.

3 . The wire grid polarizer of claim 1 , wherein an etching rate of the first hard mask is different from an etching rate of the second hard mask.

4 . The wire grid polarizer of claim 3 , wherein the etching rate of the first hard mask is higher than the etching rate of the second hard mask.

5 . The wire grid polarizer of claim 1 , further comprising:
a hydrophobic layer formed on a side of the second hard mask.

6 . A display device, comprising:
a substrate; a plurality of conductive wire patterns that are formed on the substrate in a parallel arrangement; a first hard mask and a second hard mask disposed on the conductive wire patterns; and a protective layer formed on the first hard mask and the second hard mask, wherein a ratio of a vertical cross-sectional width of the first hard mask to a vertical cross-sectional width of the second hard mask is 1 or less, and wherein a switch device is provided on the protective layer.

7 . The display device of claim 6 , wherein the wire grid polarizer includes a region corresponding to the switch device that is free from overlap with the plurality of conductive wire patterns.

8 . A method of fabricating a wire grid polarizer, the method comprising:
sequentially depositing a conductive wire pattern layer, a first hard mask layer and a second hard mask layer on a substrate; patterning the first hard mask layer and the second hard mask layer so as to form a first hard mask and a second hard mask, respectively; forming a plurality of conductive wire patterns in the conductive wire pattern layer by using the first hard mask and the second hard mask; and forming a protective layer on the second hard mask, wherein the first hard mask layer and the second hard mask layer have different etching rates.

9 . The method of claim 8 , wherein patterning the first hard mask layer and the second hard mask layer comprises patterning the first hard mask layer and the second hard mask layer in situ.

10 . The method of claim 8 , wherein patterning the first hard mask layer and the second hard mask layer comprises not patterning at least parts of the first hard mask layer and the second hard mask layer.

11 . The method of claim 8 , further comprising:
forming a patterned resist layer on the first hard mask and the second hard mask after the patterning the first hard mask layer and the second hard mask layer.

12 . The method of claim 8 , further comprising:
performing a hydrophobic surface treatment process after the patterning the first hard mask layer and the second hard mask layer.

13 . The method of claim 12 , wherein performing the hydrophobic surface treatment process, comprises forming a fluorine-based layer.

14 . The method of claim 13 , wherein performing the hydrophobic surface treatment process further comprises performing plasma treatment with the use of a fluorine-based gas.

15 . The method of claim 8 , further comprising:
performing a hydrophobic surface treatment process after the forming the conductive wire patterns.

16 . The method of claim 15 , wherein performing the hydrophobic surface treatment process comprises forming a fluorine-based layer.

17 . The method of claim 16 , wherein performing the hydrophobic surface treatment process further comprises performing plasma treatment with the use of a fluorine-based gas.

Assignees

• Samsung Display Co Ltd

Inventors

• Yang Sung Hoon
• Choi Shin Il
• Lee Dae Young
• Jo Gug Rae

Classifications

• G02B5/3058 Primary

  comprising electrically conductive elements, e.g. wire grids, conductive particles · CPC title