Fabrication method of display device and display device

Patent metadata

Field	Value
Publication number	US-2016026041-A1
Application number	US-201514656076-A
Country	US
Kind code	A1
Filing date	Mar 12, 2015
Priority date	Jul 25, 2014
Publication date	Jan 28, 2016
Grant date	—

Abstract

Provided is a fabrication method of a display device. The method includes providing an alignment solution on at least one of a first substrate and a second substrate, curing the alignment solution to form a main alignment layer, and providing a liquid crystal composition including liquid crystal molecules to form a liquid crystal layer between the first substrate and the second substrate. The alignment solution or the liquid crystal composition includes a reactive mesogen represented by the following Formula 1.

First claim

What is claimed is:

1 . A fabrication method of a display device, the method comprising:
providing a first substrate and a second substrate; providing an alignment solution; coating the alignment solution on at least one of the first substrate and the second substrate; curing the alignment solution to form a main alignment layer; providing a liquid crystal composition comprising liquid crystal molecules; and using the liquid crystal composition to form a liquid crystal layer between the first substrate and the second substrate, the alignment solution or the liquid crystal composition comprising a reactive mesogen represented by the following Formula 1:

where b and h are independently an integer from 1 to 20, a, c, e, f, g, and i are independently an integer of 0 or 1, and d is an integer from 1 to 3,
X is a substituent selected from the group consisting of H, CH 3 , (CH 2 ) p CH 3 (where p is an integer from 1 to 20), F, Br, I, OH, C 3 H 7 , NH 2 and CN,
R and R′ are each independently a substituent selected from the group consisting of substituents represented in the following Formula 2:

where m is an integer from 1 to 20, and denotes an attachment point for a remainder of the reactive mesogen.

2 . The fabrication method of a display device as claimed in claim 1 , the alignment solution comprising the reactive mesogen, the method further comprising: applying heat to the main alignment layer and the liquid crystal layer to elute the reactive mesogen in the main alignment layer to the liquid crystal layer; and
providing the liquid crystal layer with light to perform reaction of the reactive mesogen to form an alignment forming layer.

3 . The fabrication method of a display device as claimed in claim 2 , the curing step further comprising:
pre-curing the alignment solution at a first temperature; and main curing the pre-cured alignment solution at a second temperature higher than the first temperature.

4 . The fabrication method of a display device as claimed in claim 2 , the alignment solution comprising a solvent and a solid content,
the solid content comprising an alignment agent for forming the main alignment layer and the reactive mesogen for forming the alignment forming layer, and the reactive mesogen being included in an amount ratio from about 1 to about 30 wt % based on an amount of the solid content.

5 . The fabrication method of a display device as claimed in claim 2 , the using step further comprising:
providing the liquid crystal composition on at least one of the first substrate and the second substrate; providing an encapsulating solution on at least one of the first substrate and the second substrate; facing the first substrate and the second substrate with the liquid crystal composition therebetween; and curing the encapsulating solution.

6 . The fabrication method of a display device as claimed in claim 5 , the eluting of the reactive mesogen into the liquid crystal layer and the curing of the encapsulating solution being a single step.

7 . The fabrication method of a display device as claimed in claim 1 , the curing of the alignment solution to form the main alignment layer comprising forming a main alignment layer including a plurality of side chains.

8 . The fabrication method of a display device as claimed in claim 7 , the liquid crystal composition comprising the reactive mesogen, the method further comprising:
providing light to perform reaction between at least a portion of the side chains and the reactive mesogen to connect the at least a portion of the side chains to each other through the reactive mesogen.

9 . The fabrication method of a display device as claimed in claim 1 , further comprising:
exposing the liquid crystal layer to a first light while applying an electric field to the liquid crystal layer; removing the electric field; and exposing the liquid crystal layer to a second light.

10 . The fabrication method of a display device as claimed in claim 1 , the liquid crystal composition comprising the reactive mesogen, the reactive mesogen being included in an amount ratio from about 0.01 to about 10 wt % based on an amount of the liquid crystal composition.

11 . A display device comprising:
a first substrate; a second substrate facing the first substrate; a liquid crystal layer formed between the first substrate and the second substrate; a first alignment layer formed between the first substrate and the liquid crystal layer; and a second alignment layer formed between the second substrate and the liquid crystal layer, at least one of the first alignment layer and the second alignment layer comprising polymerized reactive mesogen, and the reactive mesogen being represented by the following Formula 1:

where b and h are independently an integer from 1 to 20, a, c, e, f, g, and i are independently an integer of 0 or 1, and d is an integer from 1 to 3,
X is a substituent selected from the group consisting of H, CH 3 , (CH 2 ) p CH 3 (where p is an integer from 1 to 20), F, Br, I, OH, C 3 H 7 , NH 2 and CN,
R and R′ are each independently a substituent selected from the group consisting of substituents represented in the following Formula 2:

where m is an integer from 1 to 20, and denotes an attachment point for a remainder of the reactive mesogen.

12 . The display device of claim 11 ,
the first alignment layer comprising: a first main alignment layer; and a first alignment forming layer formed on the first main alignment layer, the second alignment layer comprising: a second main alignment layer; and a second alignment forming layer formed on the second main alignment layer, each of the first alignment forming layer and the second alignment forming layer comprising polymerized reactive mesogen.

13 . The display device of claim 11 ,
the first alignment layer comprising a first main alignment layer, the first main alignment layer including a plurality of first side chains, the second alignment layer comprising a second main alignment layer, the second main alignment layer including a plurality of second side chains, at least a portion of the first side chains and at least of a portion of the second side chains being connected to each other by the reactive mesogen.

14 . The display device of claim 13 , each of the first side chains and the second side chains comprising a vertically aligning diamine.

15 . The display device of claim 11 , further comprising pixels forming images,
each of the pixels comprising: a thin film transistor; a pixel electrode electrically connected to the thin film transistor; and a common electrode facing the pixel electrode.

16 . The display device of claim 15 , the pixel electrode comprising:
a stem part; and a plurality of branch parts extruded and extended from the stem part.

17 . The display device of claim 16 ,
the pixels further comprising respectively disposed pixel areas, each of the pixel areas further comprising a plurality of domains, and the plurality of the domains being divided by the stem part.

Assignees

• Samsung Display Co Ltd

Inventors

• Lim Ho

Classifications

• G02F1/133711 Primary

  by organic films, e.g. polymeric films · CPC title

• G02F2001/133726

  Physics · mapped topic

• C09K19/56

  Aligning agents · CPC title

• G02F1/134309

  characterised by their geometrical arrangement · CPC title

• G02F1/1368

  in which the switching element is a three-electrode device {(G02F1/136277 takes precedence)} · CPC title