Power converter for vehicle

Patent metadata

Field	Value
Publication number	US-2016016475-A1
Application number	US-201314772176-A
Country	US
Kind code	A1
Filing date	Mar 8, 2013
Priority date	Mar 8, 2013
Publication date	Jan 21, 2016
Grant date	—

Abstract

According to one embodiment, a power converter for a vehicle includes four semiconductor element modules and a cooling unit. The four semiconductor element modules each include a switching element and a freewheeling diode and form circuits for three phases as circuits that perform three-phase AC output for driving one permanent magnet synchronous motor, the switching element using silicon carbide (SiC) and performing switching operation, the freewheeling diode using silicon carbide (SiC) and passing a freewheeling current, each of the circuits being related to single-phase AC output and having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series. The cooling unit cools the four semiconductor element modules.

First claim

1 . A power converter for a vehicle comprising:
four semiconductor element modules that each include a switching element and a freewheeling diode and form circuits for three phases as circuits that perform three-phase AC output for driving one permanent magnet synchronous motor, the switching element using silicon carbide (SiC) and performing switching operation, the freewheeling diode using silicon carbide (SiC) and passing a freewheeling current, each of the circuits being related to single-phase AC output and having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series; and a cooling unit that cools the four semiconductor element modules.

2 . The power converter for a vehicle according to claim 1 , further comprising:
four semiconductor element modules for a converter each forming a circuit having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series; and another cooling unit other than the cooling unit, for cooling the four semiconductor element modules for a converter, wherein a three-level single-phase converter is formed by the four semiconductor element modules for a converter so that input single-phase AC is converted into DC output.

3 . The power converter for a vehicle according to claim 1 , wherein
the four semiconductor element modules function as semiconductor element modules for an inverter, and the semiconductor element modules for an inverter are arranged on the same cooling face to which the cooling unit provides cooling, the power converter for a vehicle further comprising: two conductor plates that have positive electrode side and negative electrode side, are arranged on the semiconductor element modules for an inverter in substantially parallel to the semiconductor element modules for an inverter, and are connected to the semiconductor element modules for an inverter via connecting bushes; and a gate driver circuit that controls a gate voltage of the switching element.

4 . The power converter for a vehicle according to claim 3 , further comprising conductors that perform AC output from the respective semiconductor element modules for an inverter, wherein
the conductors extend in a direction substantially perpendicular to a face on which the semiconductor element modules for an inverter are arranged.

5 . The power converter for a vehicle according to claim 4 , wherein the two conductor plates and the gate driver circuit are resin-sealed except output side ends of the conductors.

6 . A power converter for a vehicle comprising:
three semiconductor element modules for an inverter that each include a switching element and a freewheeling diode and form a circuit outputting single-phase AC for driving four induction motors connected in parallel and having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series, the switching element using silicon carbide (SiC) and performing switching operation, the freewheeling diode using silicon carbide (SiC) and passing a freewheeling current; and a cooling unit that cools the three semiconductor element modules for an inverter outputting three-phase AC for driving the four induction motors.

7 . The power converter for a vehicle according to claim 6 , further comprising:
four semiconductor element modules for a converter each forming a circuit having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series; and another cooling unit other than the cooling unit, for cooling the four semiconductor element modules for a converter, wherein a three-level single-phase converter is formed by the four semiconductor element modules for a converter so that input single-phase AC is converted into DC output.

8 . The power converter for a vehicle according to claim 6 , wherein
the semiconductor element modules for an inverter are arranged on the same cooling face to which the cooling unit provides cooling, the power converter for a vehicle further comprising: two conductor plates that have positive electrode side and negative electrode side, are arranged on the semiconductor element modules for an inverter in substantially parallel to the semiconductor element modules for an inverter, and are connected to the semiconductor element modules for an inverter via connecting bushes; and a gate driver circuit that controls a gate voltage of the switching element.

9 . The power converter for a vehicle according to claim 8 , further comprising conductors that perform AC output from the respective semiconductor element modules for an inverter, wherein
the conductors extend in a direction substantially perpendicular to a face on which the semiconductor element modules for an inverter are arranged.

10 . The power converter for a vehicle according to claim 9 , wherein the two conductor plates and the gate driver circuit are resin-sealed except output side ends of the conductors.

11 . A power converter for a vehicle comprising:
two semiconductor element modules for an inverter that each include a switching element and a freewheeling diode and form circuits for three phases as circuits that perform three-phase AC output for driving four induction motor, the switching element using silicon carbide (SiC) and performing switching operation, the freewheeling diode using silicon carbide (SiC) and passing a freewheeling current, each of the circuits being related to single-phase AC output and having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series; and a cooling unit that cools the two semiconductor element modules for an inverter, wherein three-phase AC output for driving the four induction motors connected in parallel is performed from a neutral point at which the two semiconductor element modules for an inverter are connected in parallel.

12 . The power converter for a vehicle according to claim 11 , further comprising:
four semiconductor element modules for a converter each forming a circuit having arms each of which connects the freewheeling diode anti-parallel to the switching element, the arms being connected in series; and another cooling unit other than the cooling unit, for cooling the four semiconductor element modules for a converter, wherein a three-level single-phase converter is formed by the four semiconductor element modules for a converter so that input single-phase AC is converted into DC output.

13 . The power converter for a vehicle according to claim 11 , wherein
the semiconductor element modules for an inverter are arranged on the same cooling face to which the cooling unit provides cooling, the power converter for a vehicle further comprising: two conductor plates that have positive electrode side and negative electrode side, are arranged on the semiconductor element modules for an inverter in substantially parallel to the semiconductor element modules for an inverter, and are connected to the semiconductor element modules for an inverter via connecting bushes; and a gate driver circuit that controls a gate voltage of the switching element.

14 . The power converter for a vehicle according to claim 13 , further comprising conductors that perform AC output from the respective semiconductor element modules for an inverter, wherein
the conductors extend in a direction substantially perpendicular to a face on which the semiconductor element modules for an inverter are arranged.

Assignees

• Toshiba Kk

Inventors

• Toda Shinichi
• Yasuoka Ikuo
• Fujito Haruhiko

Classifications

• H10W70/685

  comprising multiple insulating layers · CPC title

• H10W70/611

  for connecting multiple chips together · CPC title

• H10W70/65

  Shapes or dispositions of interconnections · CPC title

• H10W40/228

  the projecting parts being wire-shaped or pin-shaped · CPC title

• H10W40/43

  by flowing gases, e.g. forced air cooling · CPC title