Composite Active Material And Method For Producing The Same

Patent metadata

Field	Value
Publication number	US-2016013479-A1
Application number	US-201514755319-A
Country	US
Kind code	A1
Filing date	Jun 30, 2015
Priority date	Jul 10, 2014
Publication date	Jan 14, 2016
Grant date	—

Abstract

A method for producing a composite active material includes a preparation step of preparing composite particles comprising active material particles and an oxide solid electrolyte coating at least a part of the surfaces of the active material particles, wherein the active material particles comprise lithium, oxygen and at least one selected from the group consisting of cobalt, nickel, and manganese; and a coating step of mixing the composite particles and a crystalline sulfide solid electrolyte while controlling a temperature of a mixture of the composite particles and the sulfide solid electrolyte to be no greater than 58.6° C. and while applying an energy to the mixture such that the sulfide solid electrolyte undergoes plastic deformation, such that the surfaces of the composite particles are coated with the sulfide solid electrolyte.

First claim

What is claimed is:

1 . A method for producing a composite active material comprising:
a preparation step of preparing composite particles comprising active material particles and an oxide solid electrolyte coating at least a part of the surfaces of the active material particles, wherein the active material particles comprise lithium, oxygen and at least one selected from the group consisting of cobalt, nickel, and manganese; and a coating step of mixing the composite particles and a crystalline sulfide solid electrolyte while controlling a temperature of a mixture of the composite particles and the sulfide solid electrolyte to be no greater than 58.6° C. and while applying an energy to the mixture such that the sulfide solid electrolyte undergoes plastic deformation, such that the surfaces of the composite particles are coated with the sulfide solid electrolyte.

2 . The method for producing the composite active material according to claim 1 , wherein the mixing in the coating step comprises:
a first mixing step of carrying out the mixing under a condition such that the sulfide solid electrolyte undergoes plastic deformation; and a second mixing step of carrying out the mixing under a condition such that the sulfide solid electrolyte does not undergo plastic deformation, and wherein the first mixing step and the second mixing step are alternately carried out.

3 . The method for producing the composite active material according to claim 2 ,
wherein the first mixing step is carried out for no longer than a time T at once in the coating step; and in a curve which is a plot of a temperature increase of the mixture against an operation time of the first mixing step in a case where only the first mixing step is continuously carried out as the coating step, the time T is an operation time corresponding to an intersection of an extension line of a most rapid temperature increase right after beginning of the coating step and a tangential line which touches the curve at an operation time when the temperature increase per unit time converges.

4 . The method for producing the composite active material according to claim 1 ,
wherein the crystalline sulfide solid electrolyte in the coating step is sulfide solid electrolyte particles having an average particle size of no greater than 1 μm.

5 . The method for producing the composite active material according to claim 1 , wherein the coating step further comprises the steps of:
adding the crystalline sulfide solid electrolyte to the mixture after mixing for 10 minutes or more; and thereafter carrying out the mixing while controlling the temperature of the mixture to be no greater than 58.6° C. and while applying an energy to the mixture such that the sulfide solid electrolyte undergoes plastic deformation.

6 . The method for producing the composite active material according to claim 1 , further comprising:
a pretreatment step of mixing the composite particles and/or the crystalline sulfide solid electrolyte with a compound having an alkyl group, prior to the coating step.

7 . A lithium battery comprising:
a cathode; an anode; and an electrolyte layer arranged between the cathode and the anode, wherein the cathode and/or the anode comprises the composite active material produced by the method as in claim 1 .

Assignees

• Toyota Motor Co Ltd

Inventors

• Iwasaki Masahiro

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• H01M10/0562

  Solid materials · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M4/0402

  Methods of deposition of the material · CPC title