Zeolite membrane having oxygen eight-membered rings, method for manufacturing zeolite membrane and method for evaluating zeolite membrane having oxygen eight-membered rings

Patent metadata

Field	Value
Publication number	US-2016008771-A1
Application number	US-201514858201-A
Country	US
Kind code	A1
Filing date	Sep 18, 2015
Priority date	Mar 29, 2013
Publication date	Jan 14, 2016
Grant date	—

Abstract

Provided is a zeolite membrane manufactured by: subjecting a porous body to heat treatment at 400° C. or more in the presence of oxygen as pretreatment, before adhering zeolite seed crystals to a surface of the porous body; storing the porous body under an environment of humidity of 30% or more for 12 hours or more after the heat treatment; and subsequently adhering the zeolite seed crystals to the porous body. The zeolite membrane having oxygen eight-membered rings, which is manufactured by subjecting the porous body to the heat treatment, provides a value that is obtained by dividing a permeance of CF 4 by a permeance of CO 2 to be 0.015 or less, and has fewer defects.

First claim

1 . A zeolite membrane having oxygen eight-membered rings, wherein a value obtained by dividing a permeance of CF 4 by a permeance of CO 2 is 0.015 or less.

2 . The zeolite membrane having oxygen eight-membered rings according to claim 1 , wherein an N 2 permeance in a state of containing a structure directing agent is 0.001 NL/(m 2 ·min·kPa) or less.

3 . The zeolite membrane having oxygen eight-membered rings according to claim 1 , which is a DDR-type zeolite membrane or an AEI-type zeolite membrane.

4 . A method for manufacturing a zeolite membrane, comprising:
subjecting a porous body to heat treatment at 400° C. or more in the presence of oxygen as pretreatment, before adhering zeolite seed crystals to a surface of the porous body; and subsequently adhering the zeolite seed crystals to the porous body so as to manufacture the zeolite membrane.

5 . The method for manufacturing a zeolite membrane according to claim 4 , comprising: storing the porous body under an environment of humidity of 30% or more for 12 hours or more after the heat treatment; and subsequently adhering the zeolite seed crystals to the porous body.

6 . The method for manufacturing a zeolite membrane according to claim 4 , comprising removing a structure directing agent from the zeolite membrane of which N 2 permeance in a state of containing the structure directing agent is 0.001 NL/(m 2 ·min·kPa) or less.

7 . The method for manufacturing a zeolite membrane according to claim 4 , wherein the zeolite membrane is a zeolite membrane having oxygen eight-membered rings.

8 . The method for manufacturing a zeolite membrane according to claim 7 , wherein, after adhering more than 0.05 g/m 2 of zeolite seed crystals having oxygen eight-membered rings to the surface of the porous body on which the zeolite membrane having oxygen eight-membered rings is to be formed, the zeolite membrane having oxygen eight-membered rings is formed in a raw material solution that contains: any of (a) a silica source and water, (b) a silica source, an alumina source and water, (c) an alumina source, a phosphorus source and water, and (d) a silica source, an alumina source, a phosphorus source and water; and the structure directing agent.

9 . The method for manufacturing a zeolite membrane according to claim 7 , wherein the zeolite seed crystals having oxygen eight-membered rings, of which average particle diameter ranges from 1.5 times to 3.0 times of an average pore diameter on the surface of the porous body on which the zeolite membrane having oxygen eight-membered rings is to be formed, are adhered to the surface of the porous body so as to form the zeolite membrane having oxygen eight-membered rings.

10 . The method for manufacturing a zeolite membrane according to claim 7 , wherein the average pore diameter on the surface of the porous body on which the zeolite membrane having oxygen eight-membered rings is to be formed ranges from 70 nm to 150 nm, and the average particle diameter of the zeolite seed crystals having oxygen eight-membered rings ranges from 105 nm to 450 nm.

11 . The method for manufacturing a zeolite membrane according to claim 4 , wherein the zeolite membrane is a DDR-type zeolite membrane.

12 . The method for manufacturing a zeolite membrane according to claim 4 , wherein the zeolite membrane is an AEI-type zeolite membrane.

13 . A method for evaluating a zeolite membrane having oxygen eight-membered rings, wherein defects of the zeolite membrane having oxygen eight-membered rings are evaluated by a value that is obtained by dividing a permeance of CF 4 by a permeance of CO 2 .

Assignees

• Ngk Insulators Ltd

Inventors

• Yajima Kenji
• Hagio Takeshi
• Miyahara Makoto
• Uchikawa Tetsuya
• Inukai Naoko
• Ichikawa Makiko

Classifications

• B01D2323/08

  Specific temperatures applied · CPC title

• B01D2323/36

  Introduction of specific chemical groups · CPC title

• B01D63/066

  with a porous block having membrane coated passages · CPC title

• B01D65/10

  Testing of membranes or membrane apparatus; Detecting or repairing leaks · CPC title

• G01N15/08

  Investigating permeability, pore-volume, or surface area of porous materials · CPC title