Orthopedic fastener

Patent metadata

Field	Value
Publication number	US-2016008047-A1
Application number	US-201514863631-A
Country	US
Kind code	A1
Filing date	Sep 24, 2015
Priority date	Jan 16, 2014
Publication date	Jan 14, 2016
Grant date	—

Abstract

An orthopedic fastener has a head and a shank. The shank has a leading end portion adjacent a distal tip and a trailing end portion adjacent a head. An intermediate portion is positioned between the leading and trailing end portions. At the intermediate portion, the shank increases in diameter. The leading end portion has a first thread which includes one or more self-tapping cutting grooves extending adjacent the distal tip and through a plurality of the first threads. The intermediate portion has second threads extending toward the head from the leading end portion. The second threads of the intermediate portion are larger in outer diameter than the first threads in the leading end portion. The intermediate portion has one or more cutting grooves traversing at each of a leading transition at the leading end portion and at a trailing transition.

First claim

What is claimed is:

1 . An orthopedic fastener comprising:
a head; a shank, the shank extending from the head to a distal tip, the shank having a leading end portion adjacent the distal tip and a trailing end portion adjacent the head and an intermediate portion positioned between the leading and trailing end portions, the intermediate portion has a pair of transitions, a first leading transition at the leading end portion and a second trailing transition at the trailing end portion, at the intermediate portion the shank increasing in diameter to a larger diameter; and wherein the leading end portion has a first thread extending adjacent the distal tip through to at least the first leading transition, the intermediate portion has a second thread extending from the first leading transition to the second trailing transition, and the intermediate portion has a second thread extending toward the head from the intermediate portion, the second thread of the intermediate portion being larger in outer diameter than the first threads in the leading end portion, the first leading transition having one or more self-tapping cutting grooves extending from at least a first thread in the first leading transition through at least one of said second threads to initiate tapping of the larger second threads into cortical bone, the third portion has a third thread extending from the second trailing transition toward the head, the third thread having one or more cutting grooves extending from at least a second thread in the second trailing transition through at least one of the third threads to initiate tapping of the third thread into cortical bone and wherein the one or more cutting grooves in combination with the threads form threads in the bone to hold the fastener, wherein the leading end portion has one or more cutting grooves adjacent the distal tip and extending from at least a first thread in the leading end portion.

2 . The orthopedic fastener of claim 1 wherein the first thread has a pitch equal that of the second thread.

3 . The orthopedic fastener of claim 2 wherein the first thread is a double or quadruple helix thread with one or two helix threads extending between the distal end to the head, the first thread increasing in outer diameter at the first leading transition of the second portion to continue as the second thread helix and the other helix terminates at the leading transition.

4 . The orthopedic fastener of claim 3 wherein the second thread extends helically spiraled as a single or double helix between the third threads in the trailing end portion, the second thread continues with the third thread to form a double or quadruple helix in the third thread of the third portion.

5 . The orthopedic fastener of claim 1 wherein the self-tapping one or more cutting groove allows the larger diameter threads in the intermediate portion to pass through by enlarging or cutting away first threads previously formed at an outer cortical region in the bone to accommodate larger diameter of the second threads to form a larger sized bone thread.

6 . The orthopedic fastener of claim 1 wherein a recess is positioned between the head and the trailing end portion.

7 . The orthopedic fastener of claim 1 is an implantable metal.

8 . The orthopedic fastener of claim 7 wherein the implantable metal is one of titanium, stainless steel or cobalt chrome.

9 . The orthopedic fastener of claim 1 wherein the first threads at the leading end portion are of a size 6.5 mm and the second threads at the trailing end portion are 7.5 mm, the intermediate transition increasing by 1.0 mm.

10 . The orthopedic fastener of claim 1 wherein the first threads at the leading end portion are of a size 8.5 mm and the second threads at the trailing end portion are 10 mm, the intermediate transition increasing by 1.5 mm.

11 . The orthopedic fastener of claim 1 further comprises a tulip affixed to the head.

12 . The orthopedic fastener of claim 1 wherein the second thread has a pitch half the pitch of the first thread.

13 . The orthopedic fastener of claim 12 wherein the second thread has a height greater as measured from the shank to an outer thread diameter in the leading end portion than a height of the third thread in the trailing end portion.

14 . The orthopedic fastener of claim 1 wherein the fastener has a threaded length of at least 20 mm.

15 . The orthopedic fastener of claim 1 wherein the trailing end portion threads extend less than 30 percent the total threaded length.

16 . The orthopedic fastener of claim 1 wherein the first thread is a double helix, the second thread a single helix and the third thread a double helix.

17 . The orthopedic fastener of claim 1 wherein the third thread has a pitch equal that of the second thread and an outer thread diameter greater than the outer thread diameter of the second thread in the third portion compared to the intermediate portion.

18 . The orthopedic fastener of claim 3 wherein the second thread extends continuously between the distal end to the head, the first thread being part of the second and third thread increasing in one or more helices of outer diameter at the intermediate and trailing transitions.

19 . The orthopedic fastener of claim 18 wherein the second thread extends helically spiraled between the third threads in the trailing end portion to form a cortical bone attachment region.

Assignees

• Amendia Inc

Inventors

• Whipple Dale
• Barra Kenneth Richard

Classifications

• A61B17/863 Primary

  with thread interrupted or changing its form along shank, other than constant taper · CPC title

• A61B17/7037

  wherein pivoting is blocked when the rod is clamped · CPC title

• A61B17/8625 Primary

  Shanks, i.e. parts contacting bone tissue · CPC title

• A61B17/8635

  Tips of screws · CPC title

• F16B25/0057

  the screw having distinct axial zones, e.g. multiple axial thread sections with different pitch or thread cross-sections · CPC title