ESP System Having Carbon Nanotube Components

Patent metadata

Field	Value
Publication number	US-2016003016-A1
Application number	US-201514790747-A
Country	US
Kind code	A1
Filing date	Jul 2, 2015
Priority date	Jul 3, 2014
Publication date	Jan 7, 2016
Grant date	—

Abstract

An electric submersible pump (ESP) system that is installed in a well to lift fluids out of the well. In one embodiment, the system includes an electric drive positioned at the surface of a well, an ESP positioned downhole in the well, and a cable coupled to carry power from the drive to the ESP. The ESP has a motor that may be either a rotary or linear motor. The stator has magnet coils that may be formed by carbon nanotube conductors. In an inductive rotary motor, carbon nanotube conductors to form the rotor bars and/or conductive end plates of the rotor. The power cable coupling the electric drive to the ESP motor may use carbon nanotube conductors to carry power to the motor, and may also use carbon nanotube strength members to carry the weight of the cable and ESP.

First claim

What is claimed is:

1 . An electric submersible pump (ESP) system comprising:
an electric drive positioned at the surface of a well; an electric submersible pump (ESP) positioned downhole in the well; a cable coupled between the electric drive and the ESP, wherein the cable carries power from the drive to the ESP; wherein the ESP has a motor that includes a stator, the stator having one or more magnet coils, wherein at least a portion of the one or more magnet coils is formed by carbon nanotube conductors.

2 . The ESP system of claim 1 , wherein the ESP motor comprises an induction motor that has a rotor wherein the rotor includes one or more carbon nanotube conductors.

3 . The ESP system of claim 2 , wherein the rotor comprises a squirrel-cage type rotor and wherein the carbon nanotube conductors comprise one or more rotor bars of the rotor.

4 . The ESP system of claim 3 , wherein the carbon nanotube conductors further comprise one or more conductive end plates of the rotor, wherein the end plates electrically couple the rotor bars to each other.

5 . The ESP system of claim 1 , wherein the cable includes one or more carbon nanotube conductors that carry the power from the drive to the ESP.

6 . The ESP system of claim 5 , wherein the cable contains no copper conductors and has no lead protective jacket.

7 . The ESP system of claim 1 , wherein the cable includes one or more carbon nanotube strength members, wherein the strength members support the weight of the cable and the ESP.

8 . The ESP system of claim 1 , wherein the carbon nanotube conductors have a conductivity that is greater than a conductivity of annealed copper.

9 . An apparatus comprising:
an induction motor, wherein the induction motor has a stator and a rotor wherein the stator has a plurality of magnet coils installed on a stator core wherein the rotor has a plurality of conductive rotor bars that are electrically coupled to a pair of conductive end plates, wherein the end plates electrically couple the rotor bars to each other, and wherein the rotor includes one or more electrically conductive components, wherein the one or more electrically conductive components include at least one of the rotor bars and end plates.

10 . The apparatus of claim 9 , wherein the one or more electrically conductive components include each of the rotor bars and each of the end plates.

11 . The apparatus of claim 9 , wherein at least a portion of the one or more magnet coils is formed by carbon nanotube conductors.

12 . The apparatus of claim 9 , further comprising a power cable coupled to the motor, wherein the power cable provides power from the drive to the motor, wherein the power cable includes one or more electrical conductors that are formed by carbon nanotube elements.

13 . The apparatus of claim 12 , wherein the power cable includes one or more carbon nanotube strength members, wherein the strength members support the weight of the cable and the motor.

14 . An apparatus comprising:
a downhole electric motor, wherein the motor has a stator that includes a plurality of magnet coils installed on a stator core; wherein the motor has either a rotor or a mover positioned within the stator, wherein magnetic fields generated by the coils of the stator cause the rotor or mover to move within the stator; wherein at least a portion of the one or more magnet coils is formed by carbon nanotube conductors.

15 . The apparatus of claim 14 , wherein the ESP motor comprises an induction motor that has a rotor wherein the rotor includes one or more carbon nanotube conductors.

16 . The apparatus of claim 15 , wherein the rotor comprises a squirrel-cage type rotor and wherein the carbon nanotube conductors comprise one or more rotor bars of the rotor.

17 . The apparatus of claim 16 , wherein the carbon nanotube conductors further comprise one or more conductive end plates of the rotor, wherein the end plates electrically couple the rotor bars to each other.

18 . The apparatus of claim 15 , further comprising a power cable coupled to the motor, wherein the power cable provides power from the drive to the motor, wherein the power cable includes one or more electrical conductors that are formed by carbon nanotube elements.

19 . The apparatus of claim 18 , wherein the power cable includes one or more carbon nanotube strength members, wherein the strength members support the weight of the cable and the motor.

Assignees

• Baker Hughes Inc

Inventors

• Chang Tina H
• Lawson Peter F
• Livingston David W
• Cain Sean A

Classifications

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• H02K17/02

  Asynchronous induction motors · CPC title

• H02K3/02

  Windings characterised by the conductor material · CPC title

• H02K17/165

  Electricity · mapped topic

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title