Monolithic ceramic capacitor

Patent metadata

Field	Value
Publication number	US-2015187497-A1
Application number	US-201414582260-A
Country	US
Kind code	A1
Filing date	Dec 24, 2014
Priority date	Dec 27, 2013
Publication date	Jul 2, 2015
Grant date	—

Abstract

In a monolithic ceramic capacitor, ceramic layers defining inner layers are mainly composed of a perovskite compound containing Ba and Ti. A portion of an electrically effective section in the ceramic layers near a connecting portion between the inner electrodes and an outer electrode undergoes mapping analysis by an energy-dispersive method. In regions of the resulting mapping image, the regions extending from the interfaces between the inner electrodes and a corresponding one of the ceramic layers to positions about ⅓ of the thickness of the ceramic layer in the stacking direction, ((L2−L3)/L1)×100≧50 is satisfied, where L1 represents the total length of grain boundaries, L2 represents the total length of grain boundaries where a rare-earth element is present, and L3 represents the total length of portions where the grain boundaries where the rare-earth element is present are overlapped with grain boundaries with a specific element present.

First claim

What is claimed is:

1 . A monolithic ceramic capacitor comprising:
a ceramic body including:
a plurality of dielectric ceramic layers; and
a plurality of inner electrodes alternately stacked with the plurality of dielectric ceramic layers in a stacking direction; and
outer electrodes arranged on external surfaces of the ceramic body and electrically connected to respective ones of the inner electrodes; wherein each of the dielectric ceramic layers contains, as its main component, a perovskite compound containing Ba and Ti and further contains at least one of Mn, Mg, and Si; a portion of an electrically effective section of the dielectric ceramic layers sandwiched between the inner electrodes is observed with a transmission electron microscope (TEM) and subjected to mapping analysis by energy-dispersive X-ray spectroscopy (EDS), the portion being located in an area at or near a connecting portion between the inner electrodes and a corresponding one of the outer electrodes; and in regions of a resulting mapping image obtained by the mapping analysis and a resulting TEM transmission image, the regions extending from interfaces between the inner electrodes and a corresponding one of the dielectric ceramic layers to positions about ⅓ of a thickness of a corresponding one of the dielectric ceramic layers in the stacking direction, a relationship ((L2−L3)/L1)×100≧50 is satisfied, where L1 represents a total length of ceramic grain boundaries detected from the TEM transmission image obtained by the TEM observation, L2 represents a total length of grain boundaries where a rare-earth element is present, the grain boundaries being detected from a mapping image obtained by the mapping analysis and the TEM transmission image; and L3 represents a total length of portions where the grain boundaries where the rare-earth element is present are overlapped with grain boundaries where at least one of Mn, Mg, and Si is present, the grain boundaries being detected from the mapping image obtained by the mapping analysis and the TEM transmission image.

2 . A monolithic ceramic capacitor comprising:
a ceramic body including:
a plurality of dielectric ceramic layers; and
a plurality of Ni-containing inner electrodes alternately stacked with the plurality of dielectric ceramic layers in a stacking direction; and
outer electrodes arranged on external surfaces of the ceramic body and electrically connected to respective ones of the inner electrodes; wherein each of the dielectric ceramic layers contains, as its main component, a perovskite compound containing Ba and Ti and optionally containing Ca, Sr and Zr; a portion of an electrically effective section of the dielectric ceramic layers sandwiched between the inner electrodes is observed with a transmission electron microscope (TEM) and subjected to mapping analysis by energy-dispersive X-ray spectroscopy (EDS), the portion being located in an area at or near a connecting portion between the inner electrodes and a corresponding one of the outer electrodes; and in regions of a resulting mapping image obtained by the mapping analysis and a resulting TEM transmission image, the regions extending from interfaces between the inner electrodes and a corresponding one of the dielectric ceramic layers to positions about ⅓ of a thickness of a corresponding one of the dielectric ceramic layers in the stacking direction, a relationship ((L2−L3)/L1)×100≧50 is satisfied, where L1 represents a total length of ceramic grain boundaries detected from the TEM transmission image obtained by the TEM observation, L2 represents a total length of grain boundaries where a rare-earth element is present, the grain boundaries being detected from a mapping image obtained by the mapping analysis and the TEM transmission image; and L3 represents a total length of portions where the grain boundaries where the rare-earth element is present are overlapped with grain boundaries where an element other than Ba, Ca, Sr, Ti, Zr, O and Ni is present, the grain boundaries being detected from the mapping image obtained by the mapping analysis and the TEM transmission image.

3 . The monolithic ceramic capacitor according to claim 1 , wherein the rare-earth element contains one or more elements selected from Dy, Tb, Ho, Y, Er, Gd, and La.

4 . The monolithic ceramic capacitor according to claim 1 , wherein the ceramic layers defining inner layers include at least one of a Mg compound and a Mn compound.

5 . The monolithic ceramic capacitor according to claim 1 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 10.0 μm.

6 . The monolithic ceramic capacitor according to claim 1 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 1.0 μm.

7 . The monolithic ceramic capacitor according to claim 1 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 0.5 μm.

8 . The monolithic ceramic capacitor according to claim 1 , wherein the inner electrodes are made of one of Ni and a Ni alloy.

9 . The monolithic ceramic capacitor according to claim 1 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 2.0 μm.

10 . The monolithic ceramic capacitor according to claim 1 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 0.55 μm.

11 . The monolithic ceramic capacitor according to claim 1 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 0.4 μm.

12 . The monolithic ceramic capacitor according to claim 1 , wherein the outer electrodes are made of one of Ni, Cu, Ag, Pd, an Ag—Pd alloy, and Au.

13 . The monolithic ceramic capacitor according to claim 1 , wherein a Ni plating layer and a Sn plating layer are arranged on a surface of each of the outer electrodes.

14 . The monolithic ceramic capacitor according to claim 1 , wherein the monolithic ceramic capacitor has a length of about 2.0 mm, a width of about 1.25 mm, and a height of about 0.5 mm.

15 . The monolithic ceramic capacitor according to claim 2 , wherein the rare-earth element contains one or more elements selected from Dy, Tb, Ho, Y, Er, Gd, and La.

16 . The monolithic ceramic capacitor according to claim 2 , wherein the ceramic layers defining inner layers include at least one of a Mg compound and a Mn compound.

17 . The monolithic ceramic capacitor according to claim 2 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 10.0 μm.

18 . The monolithic ceramic capacitor according to claim 2 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 1.0 μm.

19 . The monolithic ceramic capacitor according to claim 2 , wherein each of the ceramic layers defining inner layers has a thickness of about 0.3 μm to about 0.5 μm.

20 . The monolithic ceramic capacitor according to claim 2 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 2.0 μm.

21 . The monolithic ceramic capacitor according to claim 2 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 0.55 μm.

22 . The monolithic ceramic capacitor according to claim 2 , wherein each of the inner electrodes has a thickness of about 0.3 μm to about 0.4 μm.

23 . The monolithic ceramic capacitor according to claim 2 , wherein the outer electrodes are made of one of Ni, Cu, Ag, Pd, an Ag—

Assignees

• Murata Manufacturing Co

Inventors

• Saito Yoshito
• Ikeda Jun
• Uchida Kazuhisa

Classifications

• H01G4/1227

  based on alkaline earth titanates · CPC title

• H01G4/0085

  Fried electrodes · CPC title

• H01G4/2325

  characterised by the material of the terminals · CPC title

• G01N23/2252

  Measuring emitted X-rays, e.g. electron probe microanalysis [EPMA] · CPC title

• H01G4/1218 Primary

  based on titanium oxides or titanates (H01G4/1245 takes precedence) · CPC title