Radial magnetic bearing and method of manufacture

Patent metadata

Field	Value
Publication number	US-2015137643-A1
Application number	US-201414517770-A
Country	US
Kind code	A1
Filing date	Oct 17, 2014
Priority date	Oct 17, 2013
Publication date	May 21, 2015
Grant date	—

Abstract

A radial magnetic bearing having an inner rotor including a central shaft having a ferromagnetic armature mounted on the shaft and an outer stator providing a plurality of electromagnets including poles made of ferromagnetic material which project radially inwardly towards the rotor is provided. As such, air-gaps (e) are left between end faces of the poles and the ferromagnetic armature, and coils wound around the poles. The poles are extended through outer portions attached to a supporting member. Each pole and the corresponding outer portion are included in an angularly segmented module providing a stack of laminations made of ferromagnetic material. The outer portion defines shoulders with respect to the corresponding pole, the outer portion contacting outer portions of neighboring segmented modules and the outer portions of all segmented modules being assembled by clamping rings, wherein the coils located in free spaces around the poles are mounted in a string.

First claim

1 . A radial magnetic bearing, comprising:
an inner rotor having an axis of rotation and including a central shaft having an outer periphery and a ferromagnetic armature mounted on the shaft on outer periphery; and an outer stator having a plurality of electromagnets including poles made of at least one of a ferromagnetic and stainless ferromagnetic material that project radially inwardly towards the rotor, leaving air-gaps (e) between end faces of the poles and the ferromagnetic armature, and coils wound around the poles, the poles being extended through outer portions attached to a supporting member, wherein each pole and the corresponding outer portion are included in an angularly segmented module having a stack of laminations made of at least one of a ferromagnetic and stainless ferromagnetic material, the outer portion defining shoulders with respect to the pole, the outer portion contacting outer portions of neighboring segmented modules and the outer portions of all segmented modules being assembled by clamping rings, and wherein coils located in free spaces around the poles are mounted in a string.

2 . The radial magnetic bearing according to claim 1 , wherein each outer portion of each segmented module has rounded outer corners.

3 . The radial magnetic bearing according to claim 2 , wherein each outer portion of each segmented module includes a central hole provided in the stack of laminations for mounting purposes.

4 . The radial magnetic bearing according to claim 3 , wherein the clamping rings further comprise a first clamping ring having a plurality of holes designed to be registered with the central holes of the segmented modules and a second clamping ring having a plurality of guides designed for receiving the central holes of the segmented modules and the plurality of holes of the first clamping ring.

5 . The radial magnetic bearing according to claim 4 , wherein the angularly segmented modules all have the same shape.

6 . The radial magnetic bearing according to claim 4 , wherein the angularly segmented modules have the same radial size but have different sizes in a peripheral direction of the angularly segmented modules.

7 . The radial magnetic bearing according to claim 4 , wherein the poles of the angularly segmented modules further comprise a first number of pairs of poles of reduced width of a first set of angularly segmented modules and a second number of poles of larger width of a second set of angularly segmented modules which are disposed between the pairs of poles of reduced width.

8 . The radial magnetic bearing according to any claim 7 , wherein the number of the angularly segmented modules and of the corresponding poles is equal to one of 12, 16 and 20.

9 . The radial magnetic bearing according to claim 7 , wherein the number of pairs of poles of reduced width of the first set of angularly segmented modules is equal to four and the number of the poles of larger width of the second set of angularly segmented modules disposed between the pairs of poles of reduced width is equal to one of 1, 2 and 3.

10 . The radial magnetic bearing according to claim 9 , wherein the ferromagnetic armature of the inner rotor is made of a stack of high quality magnetic laminations.

11 . A method for making a radial magnetic bearing having an inner rotor having an axis of rotation and including a central shaft having an outer periphery and a ferromagnetic armature mounted on the shaft on outer periphery; and an outer stator having a plurality of electromagnets including poles made of at least one of a ferromagnetic and stainless ferromagnetic material that project radially inwardly towards the rotor, leaving air-gaps (e) between end faces of the poles and the ferromagnetic armature, and coils wound around the poles, the poles being extended through outer portions attached to a supporting member, wherein each pole and the corresponding outer portion are included in an angularly segmented module having a stack of laminations made of at least one of a ferromagnetic and stainless ferromagnetic material, the outer portion defining shoulders with respect to the pole, the outer portion contacting outer portions of neighboring segmented modules and the outer portions of all segmented modules being assembled by clamping rings, and wherein coils located in free spaces around the poles are mounted in a string, comprising the steps of:
forming a plurality of angularly segmented modules each having a pole and an outer portion made of a stack of laminations made of ferromagnetic or stainless ferromagnetic material, the outer portion defining shoulders with respect to the pole, forming first and second clamping rings, forming a plurality of coils connected in a string, the number of the coils being equal to the number of the poles, arranging the angularly segmented modules in such a manner that each of the outer portion contacts outer portions of neighboring segmented modules, free spaces being defined between the poles of adjacent segmented modules, assembling the angularly segmented modules together with the first and second clamping rings, and inserting the plurality of coils interconnected in a string in the free spaces around the plurality of poles of the segmented modules.

12 . The method according to claim 11 , wherein the step of assembling the angularly segmented modules further comprises inserting a plurality of guides of the second clamping ring into central holes of the segmented modules and a plurality of holes of the first clamping ring.

13 . The method according to claim 12 , wherein the shape and size of the angularly segmented modules are chosen to optimize the radial load capacity and to enable serial production.

14 . The method according to claims 13 , wherein the poles further comprise a first number of pairs of poles of reduced width and a second number of poles of larger width which are disposed between the pairs of poles of reduced width.

Assignees

• Hay Stephane
• Soulier Nicolas
• Skf Magnetic Mechatronics

Inventors

• Hay Stephane
• Soulier Nicolas

Classifications

• F16C32/0461 Primary

  of stationary parts of the magnetic circuit · CPC title

• F16C43/04

  Assembling rolling-contact bearings · CPC title

• F16C32/0474 Primary

  for rotary movement · CPC title

• B23P15/003

  bearings (see also F16C33/00) · CPC title

• F16C32/048

  with active support of two degrees of freedom, e.g. radial magnetic bearings · CPC title