Films including a copolymer, articles and methods

Patent metadata

Field	Value
Publication number	US-2015010743-A1
Application number	US-201314374993-A
Country	US
Kind code	A1
Filing date	Jan 30, 2013
Priority date	Jan 31, 2012
Publication date	Jan 8, 2015
Grant date	—

Abstract

A film including poly(vinylidene fluoride) and a block copolymer with at least two endblock polymeric units that are each derived from a first monoethylenically unsaturated monomer selected from a methacrylate, acrylate, styrene, or combination thereof; and at least one midblock polymeric unit is derived from a second monoethylenically unsaturated monomer selected from a methacrylate, acrylate, vinyl ester, or combination thereof, each endblock having a glass transition temperature of at least 50° C., and each midblock having a glass transition temperature no greater than 20° C. The film may further include poly(methyl methacrylate). The film may be a multilayer film with a first outer layer and a second outer layer opposite the first outer layer. The multilayer film may include a multiplicity of interior layers between the first and second outer layers, or the first outer layer may be adjacent to the second outer layer. Articles and methods are also disclosed.

First claim

1 . A film comprising:
poly(vinylidene fluoride), and a first block copolymer with at least two endblock polymeric units that are each derived from a first monoethylenically unsaturated monomer comprising a methacrylate, acrylate, styrene, or combination thereof, wherein each endblock has a glass transition temperature of at least 50° C.; and at least one midblock polymeric unit that is derived from a second monoethylenically unsaturated monomer comprising a methacrylate, acrylate, vinyl ester, or combination thereof, wherein each midblock has a glass transition temperature no greater than 20° C., optionally further comprising poly(methyl methacrylate).

2 . (canceled)

3 . The film of claim 1 , wherein the film is comprised of a first outer layer and a second outer layer opposite said first outer layer.

4 . The film of claim 2 , wherein each of the first outer layer and the second outer layer has a thickness of from 0.1 micrometer to 250 micrometers.

5 . The film of claim 3 , wherein the film is comprised of at least one interior layer between said first and second outer layers.

6 . (canceled)

7 . The film of claim 5 , wherein the at least one interior layer comprises a plurality of interior layers.

8 . (canceled)

9 . The film of claim 1 further comprising poly(methyl methacrylate), wherein the first outer layer is adjacent to the second outer layer, optionally wherein the first and second outer layers each have a thickness of from 0.1 micrometer to 500 micrometers.

10 . (canceled)

11 . The film of any one of claim 1 , further comprising a (meth)acrylate (co)polymer derived by radiation curing one or more radiation-curable (meth)acrylic monomers, optionally wherein the (meth)acrylate (co)polymer is included in the film in an amount from 10 wt. % to 90 wt. % based on the total weight of the poly(methyl methacrylate), the poly(vinylidene fluoride), and the first block copolymer in the film.

12 . (canceled)

13 . The film of claim 11 , wherein the first outer layer comprises a blend of the poly(methyl methacrylate), the poly(vinylidene fluoride), and the (meth)acrylate (co)polymer, and further wherein the second outer layer comprises the first block copolymer, or wherein the first outer layer comprises a blend of the poly(methyl methacrylate) and the (meth)acrylate (co)polymer, and further wherein the second outer layer comprises a blend of the poly(vinylidene fluoride) and the first block copolymer, or wherein the first outer layer comprises a blend of the (meth)acrylate (co)polymer and a portion of the poly(methyl methacrylate), and further wherein the second outer layer comprises a blend of the poly(vinylidene fluoride), the first block copolymer, and a remaining portion of the (meth)acrylate (co)polymer not included in the first outer layer.

14 . (canceled)

15 . (canceled)

16 . The film of claim 1 , wherein each endblock comprises poly(methyl methacrylate) and each midblock comprises poly(butyl acrylate).

17 . The film of claim 1 , wherein the first block copolymer comprises from 30 wt. % to 80 wt. % endblocks, and from 20 wt. % to 70 wt. % midblocks, based on a total weight of the first block copolymer.

18 . The film of claim 1 , wherein the first block copolymer comprises from 50 wt. % to 70 wt. % endblocks, and from 30 wt. % to 50 wt. % midblocks, based on the total weight of the first block copolymer.

19 . The film of any one of claim 1 , wherein the poly(methyl methacrylate) is included in the film in an amount from 1 wt. % to 55 wt. % to based on the total weight of the poly(methyl methacrylate), the poly(vinylidene fluoride), and the first block copolymer in the film.

20 . The film of claim 1 , wherein the poly(vinylidene fluoride) is included in the film in an amount from 5 wt. % to 75 wt. % based on the total weight of poly(methyl methacrylate) if present, the poly(vinylidene fluoride), and the first block copolymer in the film.

21 . The film of claim 1 , wherein the first block copolymer is included in the film in an amount from 5 wt. % to 75 wt. % based on the total weight of poly(methyl methacrylate) if present, the poly(vinylidene fluoride), and the first block copolymer in the film.

22 . The film of claim 1 , further comprising at least one additional block copolymer having endblocks comprising poly(methyl methacrylate) and a midblock comprising poly(butyl acrylate), wherein the at least one additional block copolymer is compositionally distinct from the first block copolymer.

23 . The film of claim 1 , further comprising at least one ultraviolet (UV) light absorber in an amount from 0.1 wt. % to 10 wt. %, optionally further comprising at least one hindered amine light stabilizer (HALS) in an amount from 0.1 wt. % to 1 wt. %, optionally wherein the UV light absorber is present in an amount from 0.5 wt. % to 5 wt. %.

24 . (canceled)

25 . The film claim 1 , further comprising a plurality of inorganic nanoparticulates having a median particle diameter of less than one micrometer, optionally wherein the plurality of inorganic nanoparticulates comprise metal oxides selected from the group consisting of titanium dioxide, aluminum oxide, silicon dioxide, indium oxide, tin oxide, zinc oxide, zirconium oxide, and combinations thereof.

26 . (canceled)

27 . The film of claim 1 , wherein the film exhibits a radiation transmission of at least 90% over a radiation wavelength range from 380 nm to 3,000 nm.

28 . An article comprising the film of claim 1 , wherein the article is selected from the group consisting of an organic light emitting display, a lighting element, a solar reflector, a photovoltaic cell, a mirror, a window, a graphic arts display, a sign, or a combination thereof.

29 . A method of making a film, comprising:
providing a molten poly(vinylidene fluoride), providing a molten block copolymer having at least two endblock polymeric units that are each derived from a first monoethylenically unsaturated monomer comprising a methacrylate, acrylate, styrene, or combination thereof, wherein each endblock has a glass transition temperature of at least 50° C.; and at least one midblock polymeric unit that is derived from a second monoethylenically unsaturated monomer comprising a methacrylate, acrylate, vinyl ester, or combination thereof, wherein each midblock has a glass transition temperature no greater than 20° C.; passing the molten poly(vinylidene fluoride) and the molten block copolymer through a film extrusion die; and after exiting the film extrusion die, cooling the molten poly(vinylidene fluoride) and the molten block copolymer to a temperature of about room temperature to form the film.

30 - 35 . (canceled)

Assignees

• 3M Innovative Properties Co
• 3Innovative Properties Company

Inventors

• Katare Rajesh K
• Hebrink Timothy J
• O'Neill Mark B

Classifications

• C08J2427/16

  Homopolymers or copolymers of vinylidene fluoride · CPC title

• C08J5/18

  Manufacture of films or sheets · CPC title

• C08J2433/12

  Homopolymers or copolymers of methyl methacrylate · CPC title

• B29K2105/0088

  Blends of polymers · CPC title

• B29C47/884

  Operations & Transport · mapped topic