System and methods for achieving a micro louver effect in a photovoltaic cell

Patent metadata

Field	Value
Publication number	US-12598838-B2
Application number	US-201715807480-A
Country	US
Kind code	B2
Filing date	Nov 8, 2017
Priority date	Nov 9, 2016
Publication date	Apr 7, 2026
Grant date	Apr 7, 2026

Abstract

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing and appear seamless to an observer. Micro louvered structures can be incorporated into photovoltaic (PV) stacks, such that light entering a PV stack that is reflected off of embedded solar cells is not directed out at angles at which a typical observer would normally view the PV stack or roof on which a solar array is installed. Further, portions of the micro louvered structures can be coated with reflective, refractive, dielectric, and/or colored films such that underlying solar cells within the PV stack are obscured from the sightlines of a typical observer.

First claim

The invention claimed is:

1 . A photovoltaic (PV) laminate stack, comprising:
a glass layer; an encapsulant layer arranged below the glass layer; an anti-reflective coating disposed on a surface of the glass layer and forming an exterior surface of the PV laminate stack, wherein the anti-reflective coating is formed by a sol gel; a plurality of solar cells embedded within the encapsulant layer, a portion of the encapsulant layer separating the plurality of solar cells from the glass layer; and a plurality of refraction bands positioned in a periodic sequence and formed by staining portions of the anti-reflective coating with a pigment that obscures visibility of the plurality of solar cells, wherein staining is applied so that one or more of the plurality of refraction bands extends from the exterior surface of the PV laminate stack to the surface of the glass layer, wherein adjacent refraction bands are positionally spaced less than 100 microns from one another.

2 . The PV laminate stack of claim 1 , wherein a first solar cell of the plurality of solar cells is separated from a second solar cell of the plurality of solar cells by a portion of the encapsulant layer.

3 . The PV laminate stack of claim 1 , further comprising a back-sheet in direct contact with the encapsulant layer.

4 . The PV laminate stack of claim 1 , wherein staining modifies an index of refraction of a portion of the sol gel forming the anti-reflective coating.

5 . The PV laminate stack of claim 3 , wherein the encapsulant layer is positioned between the glass layer and the back-sheet and wherein the glass layer is formed of glass.

6 . The PV laminate stack of claim 1 , wherein one or more of the plurality of refraction bands have a different index of refraction than the anti-reflective coating.

7 . The PV laminate stack of claim 1 , wherein the pigment forming the plurality of refraction bands is received into the sol gel by capillary action.

8 . The PV laminate stack of claim 1 , wherein staining is formed from a different material than the anti-reflective coating.

9 . The PV laminate stack of claim 1 , wherein the pigment includes pigments of a plurality of colors.

Assignees

• Tesla Inc

Inventors

• Mayer Alex Christopher
• Atchley Brian Edward
• Meisel Andreas

Classifications

• H10F77/707

  of the substrates or of layers on substrates, e.g. textured ITO layer on a glass substrate · CPC title

• H10F77/703

  of the semiconductor bodies, e.g. textured active layers · CPC title

• H10F77/488

  Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection · CPC title

• H10F77/315 Primary

  the coatings being antireflective or having enhancing optical properties · CPC title

• H10F71/121

  The active layers comprising only Group IV materials · CPC title