Lithium manganese composite oxide for a lithium secondary battery cathode active material

Patent metadata

Field	Value
Publication number	US-12597594-B2
Application number	US-202318189640-A
Country	US
Kind code	B2
Filing date	Mar 24, 2023
Priority date	Mar 24, 2023
Publication date	Apr 7, 2026
Grant date	Apr 7, 2026

Abstract

A nickel-free and cobalt-free cathode for a lithium (Li) battery is provided. The lithium manganese composite oxide material of the cathode has a sloping discharge voltage profile between 3V to 4 V. The material comprises multiple crystal structures with R3-m, C2/m, and Pmnm space groups, and is characterized to maintain a high capacity when these phases are in a specific ratio.

First claim

What is claimed is:

1 . A lithium manganese composite oxide (LiMnO 2 ) for a lithium secondary battery cathode active material, the lithium manganese composite oxide comprising:
a LiMnO 2 -based crystal in Pmnm space group; a LiMnO 2 -based crystal in C2/m space group; a LiAlO 2 crystal in R-3m space group; and a Li 2 MnO 3 crystal in C2/m space group, wherein the LiMnO 2 -based crystal in Pmnm space group, the LiMnO 2 -based crystal in C2/m space group, the LiAlO 2 crystal in R-3m space group and the Li 2 MnO 3 crystal in C2/m space group are crystallographically discrete.

2 . The lithium manganese composite oxide of claim 1 , wherein X-ray diffraction peaks of the lithium manganese composite oxide are observed at 15.5° originating from the LiMnO 2 -based crystal in Pmnm space group with peak intensity A, at 18.3° originating from the LiMnO 2 -based crystal in C2/m space group with peak intensity B, and at 18.65° originating from the LiAlO 2 crystal in R-3m space group and the Li 2 MnO 3 crystal in C2/m space group with peak intensity C.

3 . The lithium manganese composite oxide of claim 2 , wherein a range of peak intensity ratio (A+B)/C is 0.74<(A+B)/C<2.26.

4 . The lithium manganese composite oxide of claim 1 , wherein the manganese (Mn) crystallographic lattic positions in one or more of the space groups are partially substituted with one or more of Al, Ti, V, Cr, Fe, Li, Zn, Mg, Ga, Zr, Nb, Mo and Sn.

5 . The lithium manganese composite oxide of claim 1 , wherein the lithium (Li) crystallographic lattice positions in one or more of the space groups are partially substituted with one or more of Na, Mg, Ca, Zn, Cu, Ga and Mn.

6 . The lithium manganese composite oxide for a lithium secondary battery cathode active material of claim 1 , wherein the lithium manganese composite oxide has a sloping discharge voltage profile between about 3V and about 4V.

7 . The lithium manganese composite oxide of claim 1 , wherein the lithium manganese oxide material is formed by sintering a mixture of manganese hydroxide and lithium composites.

8 . The lithium manganese composite oxide of claim 7 , wherein the lithium composites comprise one or more of inorganic acid salts and hydroxides.

9 . The lithium manganese composite oxide of claim 1 , wherein primary particles of the lithium manganese composite oxide have a D 50 , representing the median particle diameter at which 50% of the total particle volume is smaller and 50% is larger, between about 0.01 μm and 50 μm, as measured by laser diffraction particle size analysis.

10 . The lithium manganese composite oxide of claim 1 , wherein primary particles of the lithium manganese composite oxide have a D 50 , representing the median particle diameter at which 50% of the total particle volume is smaller and 50% is larger, between about 0.02 μm and 30 μm, as measured by laser diffraction particle size analysis.

11 . The lithium manganese composite oxide of claim 1 , wherein secondary particles of the lithium manganese composite oxide have a D 50 , representing the median particle diameter at which 50% of the total particle volume is smaller and 50% is larger, between about 0.1 μm and about 100 μm, as measured by laser diffraction particle size analysis.

12 . The lithium manganese composite oxide of claim 1 , wherein secondary particles of the lithium manganese composite oxide have a D 50 , representing the median particle diameter at which 50% of the total particle volume is smaller and 50% is larger, between about 0.2 μm and about 60 μm, as measured by laser diffraction particle size analysis.

13 . The lithium manganese composite oxide of claim 1 , wherein a specific surface area of the lithium manganese composite oxide is between about 0.05 m 2 /g and about 100 m 2 /g.

14 . The lithium manganese composite oxide of claim 1 , wherein a specific surface area of the lithium manganese composite oxide is between about 0.1 m 2 /g and about 50 m 2 /g.

15 . A lithium manganese composite oxide cathode electrode for a lithium secondary battery, the cathode electrode comprising:
a cathode current collector layer; a cathode layer positioned on the cathode current collector layer, the cathode layer comprising a lithium manganese composite oxide material, wherein the lithium manganese composite oxide material comprises; a LiMnO 2 -based crystal in Pmnm space group; a LiMnO 2 -based crystal in C2/m space group; a LiAlO 2 crystal in R-3m space group; and a LizMnO 3 crystal in C2/m space group, wherein the LiMnO 2 -based crystal in Pmnm space group, the LiMnO 2 -based crystal in C2/m space group, the LiAlO 2 crystal in R-3m space group and the Li 2 MnO 3 crystal in C2/m space group are crystallographically discrete.

16 . The lithium manganese composite oxide cathode of claim 15 , wherein the cathode layer further comprises one or more of a binder polymer and a conductive additive.

17 . The lithium manganese composite oxide cathode of claim 16 , wherein the cathode layer comprises a binder polymer and a conductive additive and wherein a ratio of the lithium manganese composite oxide in the cathode layer is between about 50 wt % and about 90 wt %, a ratio of the binder polymer in the cathode layer is between about 1 wt % and about 20 wt % and a ratio of the conductive additive in the cathode layer is between about 1 wt % and about 20 wt %.

18 . A lithium secondary battery comprising:
a cathode electrode comprising a cathode current collector and a cathode layer positioned on the cathode current collector layer, the cathode layer comprising a lithium manganese composite oxide material, wherein the lithium manganese composite oxide material comprises;
a LiMnO 2 -based crystal in Pmnm space group;
a LiMnO 2 -based crystal in C2/m space group;
a LiAlO 2 crystal in R-3m space group;
a LizMnO 3 crystal in C2/m space group, wherein the LiMnO 2 -based crystal in Pmnm space group, the LiMnO 2 -based crystal in C2/m space group, the LiAlO 2 crystal in R-3m space group and the Li 2 MnO 3 crystal in C2/m space group are crystallographically discrete;
an anode electrode; and an electrolyte positioned between the anode electrode and the cathode electrode.

19 . The lithium secondary battery of claim 18 , wherein X-ray diffraction peaks of the lithium manganese composite oxide are observed at 15.5° originating from the LiMnO 2 - based crystal in Pmnm space group with peak intensity A, at 18.3° originating from the LiMnO 2 -based crystal in C2/m space group with peak intensity B, and at 18.65° originating from the LiAlO 2 crystal in R-3m space group and the Li 2 MnO 3 crystal in C2/m space group with peak intensity C.

20 . The lithium secondary battery of claim 19 , wherein a range of peak intensity ratio (A+B)/C is 0.74<(A+B)/C<2.26.

Assignees

• Univ Of Central Florida Research Foundation Inc
• Honda Motor Co Ltd

Inventors

• Kushima Akihiro
• Hakari Takashi
• Morita Yoshiyuki
• Fujiwara Yoshiya
• Tanaka Akihisa
• Sakatsume Kazumasa

Classifications

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title