Method for producing reduced iron

Patent metadata

Field	Value
Publication number	US-12595522-B2
Application number	US-202117921745-A
Country	US
Kind code	B2
Filing date	May 14, 2021
Priority date	May 28, 2020
Publication date	Apr 7, 2026
Grant date	Apr 7, 2026

Abstract

A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a heated gas mixture which contains a reducing gas and a nitrogen gas, the reducing gas containing 90 volume % or more of a hydrogen gas, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, at least part of the reducing gas is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, and the reducing gas that has flowed up in the cooling zone is used for reduction of the iron oxide.

First claim

The invention claimed is:

1 . A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace,
wherein all of a reducing gas supplied from outside is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, a heated gas mixture which contains a reducing gas which is an unreacted gas and a nitrogen gas, separated from a furnace top, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, the reducing gas supplied from the outside contains 90 volume % or more of a hydrogen gas, a lower limit value of a blowing amount of the reducing gas blown into the cooling zone is 600 Nm 3 /t-Fe, the reducing gas that has flowed up in the cooling zone is used for reduction of the iron oxide, at least the hydrogen gas which is the unreacted gas and the nitrogen gas are separated and collected from a top gas of the shaft furnace, the separated and collected hydrogen gas and nitrogen gas are used as the gas mixture, and a blowing amount of the nitrogen gas blown into the shaft furnace from the tuyere equipped at the lower portion of the reduction zone is 330 Nm 3 /t-Fe or more and 800 Nm 3 /t-Fe or less.

2 . A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace,
wherein a heated gas mixture which contains a reducing gas which is an unreacted gas and a nitrogen gas, separated from a furnace top, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, an ammonia gas is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, a hydrogen gas and a nitrogen gas generated by decomposition of the ammonia gas while flowing up in the cooling zone are used as part of the gas mixture, at least the hydrogen gas which is the unreacted gas and the nitrogen gas is separated and collected from a top gas of the shaft furnace, a part of the separated and collected hydrogen gas and nitrogen gas are used as the gas mixture, and a rest is used as a fuel gas at a time of heating the gas mixture, and the amount of the nitrogen gas that circulates in the shaft furnace is held constant.

Assignees

• Nippon Steel Corp

Inventors

• Inada Takanobu
• Mizutani Moritoshi
• Ujisawa Yutaka
• Yasuda Naoto
• Funagane Hitoshi

Classifications

• C21B13/02

  in shaft furnaces · CPC title

• C21B2100/40

  Gas purification of exhaust gases to be recirculated or used in other metallurgical processes · CPC title

• C21B2100/64

  Controlling the physical properties of the gas, e.g. pressure or temperature · CPC title

• F27D17/00

  Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases · CPC title

• F27B1/16

  Arrangements of tuyeres · CPC title