Determining whether using build data will result in generating an object with a generation defect

Patent metadata

Field	Value
Publication number	US-12594726-B2
Application number	US-202018033336-A
Country	US
Kind code	B2
Filing date	Nov 11, 2020
Priority date	Nov 12, 2020
Publication date	Apr 7, 2026
Grant date	Apr 7, 2026

Abstract

A method comprises: determining, from build data comprising one or more build elements each of which is a representation of a portion of an object of one or more objects to be generated by an additive manufacturing system, a property of at least one build element of the one or more build elements; and determining, based on the property of the at least one build element, whether generating the one or more objects using the build data would result in generating the object with a generation defect.

First claim

What is claimed is:

1 . A method comprising:
determining, by a processor and from build data comprising one or more build elements that are each a representation of a portion of an object of one or more objects to be generated by an additive manufacturing apparatus, a property of at least one build element of the one or more build elements; determining, by a processor and based on the property of the at least one build element, whether generating the one or more objects by the additive manufacturing apparatus using the build data would result in generating the object with a generation defect; in response to determining that generating the one or more objects would result a generation defect when generating the object, automatically modifying, by the processor, the build data so that the generation defect would not result when generating the object; and causing, by the processor, the additive manufactured apparatus to generate the one or more objects according to the modified build data, wherein in a first case, the at least one build element comprises a triangle of a polygonal mesh, determining that generating the one or more objects would result in the generation defect comprises determining that a face of the triangle spans more than one voxel in a Z-direction based on a normal direction of the face, and automatically modifying the build data so that the generation defect would not result comprises flattening the triangle so that the face does not span more than one voxel in the Z-direction, wherein in a second case, the at least one build element comprises a displacement map, determining that generating the one or more objects would result in the generation defect comprises determining that a number of texels between UV coordinates of each edge of a triangle of a polygonal mesh of the displacement map is greater than a number of print resolution voxels, and automatically modifying the build data so that the generation defect would not result comprises reducing a resolution of the displacement map so that the number of texels between the UV coordinates of each edge of the triangle of the polygonal mesh is not greater than the number of print resolution voxels wherein in a third case, the at least one build element comprises a beam in a beam lattice, determining that generating the one or more objects would result in the generation defect comprises determining that a length of the beam is less than a minimum required length, and automatically modifying the build data so that the generation defect would not result comprises increasing the length to the minimum required length, wherein in a fourth case, the at least one build element comprises first and second triangles of first and second polygonal meshes of first and second objects, respectively, determining that generating the one or more objects would result in the generation defect comprises determining that the first and second triangles intersect, and automatically modifying the build data so that the generation defect would not result comprises merging the first and second objects into a single object.

2 . The method of claim 1 , wherein at least the first case is true.

3 . The method of claim 1 , wherein at least the second case is true.

4 . The method of claim 1 , wherein at least the third case is true.

5 . The method of claim 1 , wherein at least the fourth case is true.

6 . A non-transitory machine-readable medium storing instructions executable by a processor to perform processing comprising:
determining, from build data comprising one or more build elements that are each a representation of a portion of an object of one or more objects to be generated by an additive manufacturing apparatus, a property of at least one build element of the one or more build elements; determining, based on the property of the at least one build element, whether generating the one or more objects by the additive manufacturing apparatus using the build data would result in generating the object with a generation defect; in response to determining that generating the one or more objects would result a generation defect when generating the object, automatically modifying the build data so that the generation defect would not result when generating the object; and causing the additive manufactured apparatus to generate the one or more objects according to the modified build data, wherein in a first case, the at least one build element comprises a triangle of a polygonal mesh, determining that generating the one or more objects would result in the generation defect comprises determining that a face of the triangle spans more than one voxel in a Z-direction based on a normal direction of the face, and automatically modifying the build data so that the generation defect would not result comprises flattening the triangle so that the face does not span more than one voxel in the Z-direction, wherein in a second case, the at least one build element comprises a displacement map, determining that generating the one or more objects would result in the generation defect comprises determining that a number of texels between UV coordinates of each edge of a triangle of a polygonal mesh of the displacement map is greater than a number of print resolution voxels, and automatically modifying the build data so that the generation defect would not result comprises reducing a resolution of the displacement map so that the number of texels between the UV coordinates of each edge of the triangle of the polygonal mesh is not greater than the number of print resolution voxels, wherein in a third case, the at least one build element comprises a beam in a beam lattice, determining that generating the one or more objects would result in the generation defect comprises determining that a length of the beam is less than a minimum required length, and automatically modifying the build data so that the generation defect would not result comprises increasing the length to the minimum required length, wherein in a fourth case, the at least one build element comprises first and second triangles of first and second polygonal meshes of first and second objects, respectively, determining that generating the one or more objects would result in the generation defect comprises determining that the first and second triangles intersect, and automatically modifying the build data so that the generation defect would not result comprises merging the first and second objects into a single object.

7 . The non-transitory machine-readable medium of claim 6 , wherein at least the first case is true.

8 . The non-transitory machine-readable medium of claim 6 , wherein at least the second case is true.

9 . The non-transitory machine-readable medium of claim 6 , wherein at least the third case is true.

10 . The non-transitory machine-readable medium of claim 6 , wherein at least the fourth case is true.

11 . A system comprising:
a processor; and a non-transitory machine-readable medium storing instructions executable by the processor to perform processing comprising:
determining, from build data comprising one or more build elements that are each a representation of a portion of an object of one or more objects to be generated by an additive manufacturing apparatus, a property of at least one build element of the one or more build elements;
determining, based on the property of the at least one build element, whether generating the one or more objects by the additive manufacturing apparatus using the build data would result in generating the object with a generation defect;
in response to determining that generating the one or more objects would result a generation defect when

Assignees

• Peridot Print Llc

Inventors

• Gonzalez Martin Sergio
• Carruesco Llorens Alex
• Roca Vila Jordi

Classifications

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• G06F30/20

  Design optimisation, verification or simulation (optimisation, verification or simulation of circuit designs G06F30/30) · CPC title

• G06F2113/10

  Additive manufacturing, e.g. three-dimensional [3D] printing · CPC title

• B22F10/85

  for controlling or regulating additive manufacturing processes · CPC title

• B29C64/165

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title