Method of manufacturing cathode active material for lithium secondary battery

Patent metadata

Field	Value
Publication number	US-12592383-B2
Application number	US-202217691423-A
Country	US
Kind code	B2
Filing date	Mar 10, 2022
Priority date	Mar 11, 2021
Publication date	Mar 31, 2026
Grant date	Mar 31, 2026

Abstract

Provided is a method of manufacturing a cathode active material for a lithium secondary battery. The method of manufacturing a cathode active material for a lithium secondary battery includes mixing a transition metal macro precursor and a lithium precursor to prepare a preliminary lithium-transition metal composite oxide particle; calcining the prepared preliminary lithium-transition metal composite oxide particle; and pulverizing the calcined preliminary lithium-transition metal composite oxide particle to form lithium-transition metal composite oxide particle. Accordingly, the process may be easily performed and a single crystal cathode active material having a uniform size may be manufactured.

First claim

What is claimed is:

1 . A method of manufacturing a cathode active material for a secondary battery, the method comprising:
mixing a transition metal macro precursor and a lithium precursor to prepare a preliminary lithium-transition metal composite oxide particle; calcining the preliminary lithium-transition metal composite oxide particle; and; pulverizing the calcined preliminary lithium-transition metal composite oxide particle through a jet mill to form a lithium-transition metal composite oxide particle having an average particle diameter (D50) smaller than an average particle diameter of the transition metal macro precursor, wherein the transition metal macro precursor has a BET specific surface area of 8.31 to 11 m 2 /s, wherein the lithium-transition metal composite oxide is represented by Formula 1 below:
Li a Ni x M 1−x O 2+y   [Formula 1]

wherein in Formula 1, a is in a range of 0.9≤a≤1.2, x is 0.6 or more (x≥0.6), and y is in a range of −0.1≤y≤0.1, and M denotes at least one element selected from Na, Mg, Ca, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Co, Fe, Cu, Ag, Zn, B, Al, Ga, C, Si, Sn, Ba, Sr or Zr.

2 . The method according to claim 1 , wherein the average particle diameter of the transition metal macro precursor is 7 μm or more.

3 . The method according to claim 1 , wherein the calcined preliminary transition metal composite oxide particle comprises a form of secondary particle which is an aggregate of primary particles.

4 . The method according to claim 3 , wherein the pulverizing is a step of separating the secondary particle into the primary particles.

5 . The method according to claim 1 , wherein the lithium-transition metal composite oxide particle comprises a form of single particle.

6 . The method according to claim 5 , wherein the form of single particle comprises a form of single body formed by attaching or coming into close contact with each other of 2 to 10 single particles.

7 . The method according to claim 1 , wherein the lithium-transition metal composite oxide particle has an average particle diameter of 1 to 3 μm.

8 . The method according to claim 1 , wherein a calcination temperature at the step of calcining the preliminary lithium-transition metal composite oxide particle is represented by Equations 1 and 2 below:
T2−30≤T1(° C.)≤T2+30  [Equation 1]
wherein in Equation 1, T2 is a temperature according to Equation 2 below, and T1 is the calcination temperature
T2(° C.)=−520* x +1330  [Equation 2]

wherein in Equation 2, x is the x defined in Formula 1 above.

9 . The method according to claim 1 , wherein the pulverizing comprises the step of accelerating and pulverizing the calcined lithium-transition metal composite oxide particle using compressed air.

10 . The method according to claim 1 , wherein the step of forming of the lithium-transition metal composite oxide particle further comprises the step of pulverizing the calcined preliminary lithium-transition metal composite oxide particle, then coating a surface with a metal salt and performing heat treatment.

11 . The method according to claim 1 , wherein the transition metal macro precursor comprises a compound containing nickel, cobalt and manganese.

12 . The method according to claim 1 , wherein the lithium precursor comprises at least one of lithium carbonate, lithium nitrate, lithium acetate, lithium oxide and lithium hydroxide.

13 . The method according to claim 1 , wherein the calcined preliminary lithium-transition metal composite oxide particle forms an aggregate of the preliminary lithium-transition metal composite oxide particle, and excluding a step of crushing the aggregate of the preliminary lithium-transition metal composite oxide particle.

Assignees

• Sk On Co Ltd

Inventors

• Han Kook Hyun
• Choi Ji Hoon
• Kim Jik Soo
• Lee Kwang Ho

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/0471 Primary

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/043

  involving compressing or compaction · CPC title