Aluminum particle group and method for manufacturing the same

US12589434B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12589434-B2
Application numberUS-201616344261-A
CountryUS
Kind codeB2
Filing dateOct 24, 2016
Priority dateOct 24, 2016
Publication dateMar 31, 2026
Grant dateMar 31, 2026

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

An aluminum particle group composed of aluminum particles, as observed in an image thereof obtained through a scanning electron microscope, has an average circularity of 0.75 or more, and an average particle diameter of D 50 of 10 μm or more and less than 100 μm, and satisfies A×3≤B and also satisfying D<C where A represents the number of aluminum particles having a diameter of less than 5 μm, B represents the number of aluminum particles having a diameter of 10 μm or more, C represents the number of aluminum particles with no satellite, and D represents the number of aluminum particles having satellites.

First claim

Opening claim text (preview).

The invention claimed is: 1 . An aluminum particle group composed of aluminum particles, wherein in an image of the aluminum particle group, as observed with a scanning electron microscope, the aluminum particle group has an average circularity of 0.75 or more, and an average particle diameter D 50 of 20 μm or more and less than 60 μm, and satisfies A×3≤B and also satisfies A<E<B and D×2<C, where A represents the number of aluminum particles having a diameter of less than 5 μm, E represents the number of aluminum particles having a diameter of 5 μm or more and less than 10 μm, B represents the number of aluminum particles having a diameter of 10 μm or more, C represents the number of aluminum particles with no satellite, and D represents the number of aluminum particles having satellites. 2 . The aluminum particle group according to claim 1 , wherein the aluminum particle group has an angle of repose of 40° or less. 3 . A method for using the aluminum particle group according to claim 1 , the method comprising using the aluminum particle group as a raw material powder for additively manufacturing an object in a powder bed fusion 3D printer. 4 . A method for manufacturing an aluminum particle group according to claim 1 , comprising: producing an atomized-particle group by an air open type gas atomization method; subsequently removing fine particles from the atomized-particle group through dry air classification; and subsequently removing coarse particles from the atomized-particle group by using a sieve having meshes of 40 μm or more and 75 μm or less. 5 . The aluminum particle group according to claim 1 , wherein the aluminum particle group satisfies A×4≤B. 6 . The aluminum particle group according to claim 1 , wherein the aluminum particle group satisfies A×5≤B. 7 . The aluminum particle group according to claim 1 , wherein the aluminum particle group satisfies A×6≤B. 8 . The aluminum particle group according to claim 1 , wherein the aluminum particle group satisfies D×3<C.

Assignees

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Classifications

  • Spherical particles · CPC title

  • Blades · CPC title

  • Recycling · CPC title

  • Cleaning or washing · CPC title

  • Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

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What does patent US12589434B2 cover?
An aluminum particle group composed of aluminum particles, as observed in an image thereof obtained through a scanning electron microscope, has an average circularity of 0.75 or more, and an average particle diameter of D 50 of 10 μm or more and less than 100 μm, and satisfies A×3≤B and also satisfying D<C where A represents the number of aluminum particles having a diameter of less than 5 μm,…
Who is the assignee on this patent?
Toyo Aluminium Kk
What technology area does this patent fall under?
Primary CPC classification B33Y70/00. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Mar 31 2026 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 2 related publications on this page (citations in our corpus or others sharing the same primary CPC).