Leakage current protection device and electrical appliances employing the same

Patent metadata

Field	Value
Publication number	US-12587004-B2
Application number	US-202418404532-A
Country	US
Kind code	B2
Filing date	Jan 4, 2024
Priority date	Dec 4, 2023
Publication date	Mar 24, 2026
Grant date	Mar 24, 2026

Abstract

A leakage current protection device includes a first housing, an input assembly, an output assembly, a second housing detachably affixed to the first housing by a connecting assembly to form a holding chamber with the first housing, a leakage current protection module disposed in the holding chamber and coupled with the input and output assemblies, where the leakage current protection module includes a switch mechanism between the input and output assemblies and circuit components to detect leakage current signals and to drive the switch to disconnect the electrical connection between the input and output assemblies when detecting a leakage current signal. A cover plate is affixed to the first and/or second housing and covers the connecting assembly. The leakage current protection device is resistant to disassembly by the user and resulting performance degradation, and further improves the safety and convenience during use.

First claim

The invention claimed is:

1 . A leakage current protection device, comprising:
a first housing; an input assembly; an output assembly; a second housing, removably affixed to the first housing by a connecting assembly, and configured to cooperate with the first housing to form a holding chamber; a leakage current protection module, disposed within the holding chamber and electrically coupled to the input assembly and output assembly, the leakage current protection module including:
a switch mechanism electrically coupled between the input assembly and the output assembly and configured to control an electrical connection between the input assembly and the output assembly; and
circuit components configured to detect a leakage current signal and to drive the switch mechanism to disconnect the electrical connection in response to detecting the leakage current signal; and
a cover plate, affixed to the first housing and/or the second housing and covering the connecting assembly, wherein the second housing has at least one first through-hole, and the cover plate includes at least one second through-hole corresponding in position to the first through-hole, wherein one end of the input assembly is electrically coupled to the leakage current protection module and disposed in the holding chamber, and another end of the input assembly extends through the at least one first through-hole and the at least one second through-hole and extends outside of the cover plate.

2 . The leakage current protection device of claim 1 , wherein the cover plate is located on a side of the second housing away from the first housing.

3 . The leakage current protection device of claim 1 , wherein the cover plate is affixed to the first housing and/or the second housing by at least one of: snap connections, soldering, and adhesive bonding.

4 . The leakage current protection device of claim 1 , wherein the first housing and/or the second housing includes an opening, wherein a portion of the output assembly extends into the holding chamber through the opening, the leakage current protection device further comprising:
a wire pressing block disposed in the holding chamber and affixed to the first housing and/or the second housing, and configured to hold a part of the output assembly in the holding chamber.

5 . The leakage current protection device of claim 4 , wherein the output assembly includes a power cord and a strain relief disposed outside of a portion of the power cord, wherein an end of the power cord and an end of the strain relief extend into the holding chamber through the opening.

6 . The leakage current protection device of claim 5 , wherein the end of the strain relief includes a first fixing portion, and the wire pressing block includes a second fixing portion corresponding in position to the first fixing portion, configured to cooperate with the first fixing portion to hold the strain relief in the holding chamber.

7 . The leakage current protection device of claim 6 , wherein the first fixing portion includes a groove, and the second fixing portion includes a slot with a protruding edge that fits in the groove.

8 . The leakage current protection device of claim 5 , wherein the first housing includes a third fixing portion on a side near the second housing, and the wire pressing block includes a fourth fixing portion corresponding in position to the third fixing portion, wherein the third fixing portion and the fourth fixing portion are configured to cooperate with the each other to hold the end of the power line in the holding chamber.

9 . The leakage current protection device of claim 8 , wherein the third fixing portion includes at least one first compression rib, and the fourth fixing portion includes at least one second compression rib, and wherein the end of the power cord is clamped between the first compression rib and the second compression rib.

10 . The leakage current protection device of claim 1 , wherein the connecting assembly includes at least one screw, bolt, and/or rivet.

11 . The leakage current protection device of claim 1 , wherein the input assembly includes at least one plug blade.

12 . The leakage current protection device of claim 1 , wherein the first housing further includes a reset button and a test button, wherein the reset button is operable to reset the leakage current protection module, and the test button is operable to test a protection function of the leakage current protection module.

13 . An electrical appliance, comprising:
an electrical load; and the leakage current protection device of claim 1 , coupled between a power supply and the load and configured to supply power to the load.

Assignees

• Li Chengli

Inventors

• Li Chengli
• Zhang Xiaoming
• Lv Zenghui

Classifications

• H02H3/16 Primary

  responsive to fault current to earth, frame or mass (with balanced or differential arrangement H02H3/26 {; monitoring earth connection H02H5/105}) · CPC title

• H02H3/162 Primary

  for AC systems · CPC title