Method for producing all solid-state battery, and all solid-state battery

Patent metadata

Field	Value
Publication number	US-12586812-B2
Application number	US-202117561318-A
Country	US
Kind code	B2
Filing date	Dec 23, 2021
Priority date	Sep 21, 2018
Publication date	Mar 24, 2026
Grant date	Mar 24, 2026

Abstract

It is suppressed that an active material particle enters into or penetrates through a solid electrolyte layer when an active material layer and the solid electrolyte layer are pressed and that short circuits between a cathode and an anode occur. A method for producing an all solid-state battery includes: a first step of stacking an active material layer over at least one surface of a solid electrolyte layer to constitute a stack; and a second step of pressing the stack to constitute a compact, wherein in the first step, the active material layer contains a secondary particle of an active material, and in the second step, the secondary particle is crushed to primary particles by said pressing, the secondary particle being present in an interfacial portion between the active material layer and the solid electrolyte layer.

First claim

What is claimed is:

1 . An all solid-state battery comprising:
a solid electrolyte layer; a first active material layer that is provided for one surface of the solid electrolyte layer; and a second active material layer that is provided for another surface of the solid electrolyte layer, wherein the first active material layer has an opposing part that is opposite to the second active material layer across the solid electrolyte layer, and an extending part that extends beyond the opposing part in a width direction, when a cross section of the first active material layer is observed, it is observed that a first active material that is included in the opposing part is constituted of a primary particle, wherein the relation of 0<(X1/Y)≤0.03 is satisfied wherein X1 is a diameter of the primary particle of the first active material (μm) and Y is a thickness of the solid electrolyte layer (μm), wherein, when the cross section of the first active material layer is observed, a number of secondary particles of the first active material which are included in the extending part per unit area is larger than a number of the secondary particles of the first active material which are included in the opposing part per unit area, wherein in an interfacial portion between the first active material layer and the solid electrolyte layer, only the primary particles are present, or the secondary particles and the primary particles are present, a number of the secondary particles being less than or equal to 10% of a total number of the secondary particles, and wherein the secondary particle of the active material is present in a portion of the first active material layer, the portion being different from the interfacial portion.

2 . The all solid-state battery according to claim 1 , wherein
the second active material layer has an opposing part that is opposite to the first active material layer across the solid electrolyte layer, when a cross section of the second active material layer is observed, a second active material that is included in the opposing part is constituted of the primary particle, and the relation of 0<(X2/Y)≤0.03 is satisfied wherein X2 is a diameter of the primary particle of the second active material (μm) and Y is the thickness of the solid electrolyte layer.

Assignees

• Toyota Motor Co Ltd

Inventors

• Isono Motoshi
• Ose Norihiro
• Suzuki Tomoya

Classifications

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M10/052 Primary

  Li-accumulators · CPC title

• H01M2300/0068

  inorganic · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title