Energy storage device for a motor vehicle, motor vehicle and method for producing an energy storage device

Patent metadata

Field	Value
Publication number	US-12583337-B2
Application number	US-202318356400-A
Country	US
Kind code	B2
Filing date	Jul 21, 2023
Priority date	Aug 17, 2022
Publication date	Mar 24, 2026
Grant date	Mar 24, 2026

Abstract

An energy storage device for a motor vehicle with a protective device for protecting at least one battery cell of the energy storage device. The energy storage device includes at least one component made of a plastic material. The component is part of the protective device and the plastic material comprises a superabsorbent material, so that the at least one component is designed to absorb liquid. The component is also assigned an additional function that differs from the absorption of liquid.

First claim

The invention claimed is:

1 . An energy storage device for a motor vehicle with a protective device for protecting at least one battery cell of the energy storage device, wherein the energy storage device comprises
at least one component made of a plastic material, wherein the component is part of the protective device and the plastic material comprises a superabsorbent material, so that the at least one component is configured to perform both a primary function and absorption of liquid.

2 . The energy storage device according to claim 1 , wherein the plastic material is provided as an integral connection of the superabsorbent material with at least one plastic material different from a superabsorbent material having homogeneous material properties.

3 . The energy storage device according to claim 2 , wherein the plastic material comprises at least one plastic material that is different from a superabsorbent material and comprises a polymer blend or a polymer alloy.

4 . The energy storage device according to claim 2 , wherein the at least one component comprises a deep-drawn component.

5 . The energy storage device according to claim 2 , further comprising:
multiple battery cells, wherein the at least one component is arranged between at least two of the multiple battery cells, as a cell separating element the multiple battery cells are arranged next to one another in a stacking direction to form a cell stack, the energy storage device comprises multiple components of the at least one component, one component of the multiple components is arranged as a respective cell separating element between every two battery cells of the multiple battery cells arranged adjacent in the stacking direction.

6 . The energy storage device according to claim 2 , wherein the energy storage device has at least one of the following components and the component as at least part of at least one of the components:
a battery housing in which multiple battery modules each having multiple battery cells are arranged; a module housing of a battery module in which multiple battery cells contained by the energy storage device are arranged; a tensioning device for tensioning a cell stack comprised by the battery module of multiple battery cells stacked in a stacking direction; at least one of two end plates of the tensioning device and/or a tensioning strap of the tensioning device; a housing of an electronic component which is arranged on one of the end plates of the module housing; a component housing which differs from the battery housing and from the module housing; a holder or a handle on one or more battery modules; a cable holder and/or a cable tie and/or a cable sheathing, which encloses multiple cables; a fastening element; a protection against contact comprising a cell connector, a pole terminal, and a module connector; a protective cover; a spacer; a sheathing component; a battery switching unit; an insulating element for electrically insulating a first component from an environment or from a second component, the first component comprises a cell pole or a cell connector or a module connector, and the second component comprises part of the battery housing or of a cooling device.

7 . The energy storage device according to claim 1 , wherein the plastic material comprises at least one plastic material that is different from a superabsorbent material and comprises a polymer blend or a polymer alloy.

8 . The energy storage device according to claim 7 , wherein the at least one component comprises a 3D printed component.

9 . The energy storage device according to claim 7 , further comprising:
multiple battery cells, wherein the at least one component is arranged between at least two of the multiple battery cells, as a cell separating element, the multiple battery cells are arranged next to one another in a stacking direction to form a cell stack, the energy storage device comprises multiple components of the at least one component, and one component of the multiple components is arranged as a respective cell separating element between every two battery cells of the multiple battery cells arranged adjacent in the stacking direction.

10 . The energy storage device according to claim 7 , wherein the energy storage device has at least one of the following components:
a battery housing in which multiple battery modules each having multiple battery cells, are arranged; a module housing of a battery module in which multiple battery cells contained by the energy storage device are arranged; a tensioning device for tensioning a cell stack comprised by the battery module of multiple battery cells stacked in a stacking direction; at least one of two end plates of the tensioning device and/or a tensioning strap of the tensioning device; a housing of an electronic component which is arranged on one of the end plates of the module housing; a component housing which differs from the battery housing and from the module housing; a holder or a handle on one or more battery modules; a cable holder and/or a cable tie and/or a cable sheathing, which encloses multiple cables; a fastening element; a protection against contact comprising a cell connector, a pole terminal, and a module connector; a protective cover; a spacer; a sheathing component; a battery switching unit; an insulating element for electrically insulating a first component from an environment or from a second component, the first component comprises a cell pole or a cell connector or a module connector and the second component comprises a part of the battery housing or of a cooling device.

11 . The energy storage device according to claim 1 , wherein the plastic material is provided entirely by the superabsorbent material.

12 . The energy storage device according to claim 11 , wherein the at least one component comprises a pressed component.

13 . The energy storage device according to claim 11 , further comprising:
multiple battery cells, wherein the at least one component is arranged between at least two of the multiple battery cells, as a cell separating element, the multiple battery cells are arranged next to one another in a stacking direction to form a cell stack, the energy storage device comprises multiple components of the at least one component, and one component of the multiple components is arranged as a respective cell separating element between every two battery cells of the multiple battery cells arranged adjacent in the stacking direction.

14 . The energy storage device according to claim 1 , wherein the at least one component comprises an injection molded component.

15 . The energy storage device according to claim 14 , further comprising:
multiple battery cells, wherein the at least one component is arranged between at least two of the multiple battery cells, as a cell separating element, the multiple battery cells are arranged next to one another in a stacking direction to form a cell stack, the energy storage device comprises multiple components of the at least one component, and one component of the multiple components is arranged as a respective cell separating element between every two battery cells of the multiple battery cells arranged adjacent in the stacking direction.

16 . The energy storage device according to claim 1 , further comprising:
multiple battery cells, wherein the at least one component is arranged between at least two battery cells of the multiple battery cells, as a cell separating element, the multiple battery cells are arranged next to one another in a stackin

Assignees

• Audi Ag

Inventors

• Bäder Dirk
• Grabowski Michael

Classifications

• B60L50/66

  Arrangements of batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/289

  characterised by spacing elements or positioning means within frames, racks or packs (spacing elements inside cells other than separators, membranes or diaphragms H01M50/471) · CPC title

• H01M50/207

  characterised by their shape · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title