Apparatus and method for controlling bidirectional resonant DC-DC converters

Patent metadata

Field	Value
Publication number	US-12580472-B2
Application number	US-202318397249-A
Country	US
Kind code	B2
Filing date	Dec 27, 2023
Priority date	Dec 28, 2022
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

An apparatus for controlling a bidirectional resonant DC-DC converter includes a bidirectional resonant DC-DC converter that includes a primary-side full-bridge circuit that is coupled to the input side, a secondary-side full-bridge circuit that is coupled to the output side, and a resonant tank that is coupled between the primary-side full-bridge circuit and the secondary-side full-bridge circuit, and a PWM control unit that performs PWM control on the primary-side full-bridge circuit and the secondary-side full-bridge circuit and performs phase shift PWM control and dead-time PWM control.

First claim

What is claimed is:

1 . An apparatus for controlling a bidirectional resonant DC-DC converter, the apparatus comprising:
a bidirectional resonant DC-DC converter that includes a primary-side full-bridge circuit coupled to an input side, a secondary-side full-bridge circuit coupled to an output side, and a resonant tank coupled between the primary-side full-bridge circuit and the secondary-side full-bridge circuit; and a PWM control unit that is configured to perform a PWM control on the primary-side full-bridge circuit and the secondary-side full-bridge circuit and to perform phase shift PWM control and dead-time PWM control, wherein the PWM control unit comprises:
a reference PWM module configured to generate a reference PWM signal;
a control PWM module configured to generate a control PWM signal from the reference PWM signal to perform the PWM control on the bidirectional resonant DC-DC converter; and
an arithmetic module configured to calculate a first rising edge timing and a first falling edge timing for the reference PWM signal according to a PWM duty, a phase shift value, and dead time values, and
wherein, when the calculated first falling edge timing is out of a PWM cycle, the arithmetic module calculate a second rising edge timing and a second falling edge timing such that the second falling edge timing falls in the PWM cycle.

2 . The apparatus according to claim 1 , wherein the arithmetic module is configured to update registers of the reference PWM module with the calculated first rising edge timing and the calculated first falling edge timing or the calculated second rising edge timing and the calculated second falling edge timing.

3 . The apparatus according to claim 1 , wherein the second rising edge timing and the second falling edge timing are obtained by calculating a PWM cycle excess value of the calculated first falling edge timing and subtracting the PWM cycle excess value from each of the calculated first rising edge timing and the first falling edge timing.

4 . The apparatus according to claim 1 , wherein the dead-time PWM control includes setting of a rising edge dead time and a falling edge dead time.

5 . The apparatus according to claim 1 , wherein the reference PWM module is configured to generate two edges for one PWM cycle.

6 . The apparatus according to claim 1 , wherein the primary-side full-bridge circuit includes a first leg and a second leg coupled in parallel, and on an upper side and a lower side of the first leg, a 1-1-th switch and a 1-3-th switch are provided, respectively, and on an upper side and a lower side of the second leg, a 1-2-th switch and a 1-4-th switch are provided, respectively, and
wherein the secondary-side full-bridge circuit includes a third leg and a fourth leg coupled in parallel, and on an upper side and a lower side of the third leg, a 2-1-th switch and a 2-3-th switch are provided, respectively, and on an upper side and a lower side of the fourth leg, a 2-2-th switch and a 2-4-th switch are provided, respectively.

7 . The apparatus according to claim 6 , wherein phase shift PWM control is applied to at least one switch of the primary-side full-bridge circuit.

8 . The apparatus according to claim 7 , wherein the at least one switch of the primary-side full-bridge circuit includes the 1-4-th switch.

9 . The apparatus according to claim 6 , wherein dead-time PWM control is applied between at least one switch of the primary-side full-bridge circuit and at least one switch of the secondary-side full-bridge circuit.

10 . The apparatus according to claim 9 , wherein the at least one switch of the primary-side full-bridge circuit includes the 1-4-th switch, and the at least one switch of the secondary-side full-bridge circuit includes the 2-1-th switch.

11 . A method for controlling a bidirectional resonant DC-DC converter, wherein the bidirectional resonant DC-DC converter includes a primary-side full-bridge circuit coupled to an input side, a secondary-side full-bridge circuit coupled to an output side, and a resonant tank coupled between the primary-side full-bridge circuit and the secondary-side full-bridge circuit, and is controlled by a PWM control unit that is configured to perform a PWM control on the primary-side full-bridge circuit and the secondary-side full-bridge circuit and to perform phase shift PWM control and dead-time PWM control,
wherein the PWM control unit includes a reference PWM module configured to generate a reference PWM signal, and a control PWM module configured to generate a control PWM signal from the reference PWM signal to perform the PWM control on the bidirectional resonant DC-DC converter, and
wherein the method for controlling comprises:
calculating a first rising edge timing and a first falling edge timing for the reference PWM signal according to a PWM duty, a phase shift value, and dead time values; and
calculating a second rising edge timing and a second falling edge timing such that the second falling edge timing falls in a PWM cycle, when the calculated first falling edge timing is out of the PWM cycle.

12 . The method according to claim 11 , further comprising:
updating registers of the reference PWM module with the calculated first rising edge timing and the first falling edge timing or the calculated second rising edge timing and the second falling edge timing.

13 . The method according to claim 11 , wherein the calculating the second rising edge timing and the second falling edge timing includes:
calculating a PWM cycle excess value of the calculated first falling edge timing; and obtaining the second rising edge timing and the second falling edge timing by subtracting the PWM cycle excess value from each of the calculated first rising edge timing and the first falling edge timing.

14 . The method according to claim 11 , wherein the dead-time PWM control includes setting of a rising edge dead time and a falling edge dead time.

15 . The method according to claim 11 , wherein the reference PWM module is configured to generate two edges for one PWM cycle.

Assignees

• Hyundai Autoever Corp

Inventors

• Rhee Woo Won
• Lim Dong Hui

Classifications

• H02M3/33584 Primary

  Bidirectional converters · CPC title

• H02M3/33573 Primary

  Full-bridge at primary side of an isolation transformer · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title

• B60L53/20

  characterised by converters located in the vehicle · CPC title

• H02M1/0054

  Transistor switching losses (periodically suspending operation of switching converter in low power mode H02M1/0035) · CPC title