Electric machine and motor vehicle with wall element and tooth head ring

Patent metadata

Field	Value
Publication number	US-12580432-B2
Application number	US-202318475235-A
Country	US
Kind code	B2
Filing date	Sep 27, 2023
Priority date	Oct 5, 2022
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

An electric machine includes a housing, a rotor including a rotor shaft and a rotor laminated core, and a stator including a stator laminated core with grooves in which stator windings are received, through which a coolant can flow, and wherein a respective tooth of the stator laminated core is arranged between two respective grooves arranged adjacent to one another in a circumferential direction. An annular gap is included between the rotor and stator laminated cores and a tooth head ring arranged in the annular gap, a respective recess of the tooth head ring arranged between two tooth heads of the tooth head ring arranged adjacent to one another in a circumferential direction of the tooth head ring. A wall element is arranged in the annular gap and seals the stator against the rotor such that, from the stator via the annular gap, no coolant moves towards the rotor.

First claim

The invention claimed is:

1 . An electric machine, comprising:
a housing; a rotor comprising a rotor shaft and a rotor laminated core; a stator comprising a stator laminated core, wherein the stator laminated core comprises grooves in which stator windings are received, through which a coolant can flow, and wherein a respective tooth of the stator laminated core is arranged between two respective grooves that are arranged adjacent to one another in a circumferential direction; an annular gap formed between the rotor laminated core and the stator laminated core; a tooth head ring arranged in the annular gap, a respective recess of the tooth head ring being arranged between two tooth heads of the tooth head ring that are arranged adjacent to one another in a circumferential direction of the tooth head ring; and a wall element arranged in the annular gap between the tooth head ring and the stator laminated core, wherein the wall element seals the stator against the rotor such that, proceeding from the stator via the annular gap and the tooth head ring, no coolant moves towards the rotor.

2 . The electric machine according to claim 1 , wherein a relative movement between the stator laminated core and the tooth head ring and a relative position of the stator laminated core and the tooth head ring is adjustable such that, in a first relative position of the stator laminated core and the tooth head ring, the tooth heads of the tooth head ring radially inwardly abut the teeth of the stator laminated core, and, in a second relative position of the stator laminated core and the tooth head ring, the tooth heads radially inwardly abut the grooves of the stator laminated core, in each case having a wall element positioned therebetween.

3 . The electric machine according to claim 2 , wherein an actuator is configured to transition the stator laminated core or tooth head ring from the first relative position into the second relative position and from the second relative position into the first relative position.

4 . The electric machine according to claim 2 , wherein:
the wall element as well as the stator laminated core and the housing are configured to be fixed in place, and the tooth head ring is rotatably configured relative to the stator laminated core and relative to the wall element in the circumferential direction of the tooth head ring.

5 . The electric machine according to claim 2 , wherein:
the wall element as well as the tooth head ring and the housing are configured to be fixed in place, and the stator laminated core is rotatably configured relative to the tooth head ring and relative to the wall element in the circumferential direction of the stator laminated core.

6 . The electric machine according to claim 5 , wherein the wall element is radially outwardly applied to and fixedly connected to the tooth head ring.

7 . The electric machine according to claim 5 , wherein the recesses of the tooth head ring are open radially outwardly towards the stator laminated core, and the wall element extends with protrusions into the recesses of the tooth head ring.

8 . The electric machine according to claim 1 , wherein the wall element is sealed against the housing.

9 . The electric machine according to claim 1 , wherein sealing elements are arranged between axial ends of the wall element, with which axial ends the sealing elements protrude in relation to axial ends of the stator laminated core, and the housing.

10 . A hybrid vehicle or an electric vehicle having the electric machine according to claim 1 serving a drivetrain assembly.

11 . The electric machine according to claim 1 , wherein a portion of the housing is arranged radially inward of the tooth head ring and the wall element.

12 . The electric machine according to claim 1 , wherein the tooth head ring contacts the wall element on a radially inward side of the wall element.

Assignees

• Porsche Ag

Inventors

• Engelhardt Tobias

Classifications

• H02K21/025

  by varying the thickness of the air gap between field and armature · CPC title

• H02K3/24

  with channels or ducts for cooling medium between the conductors · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K21/021

  Means for mechanical adjustment of the excitation flux · CPC title

• H02K21/028

  by modifying the magnetic circuit within the field or the armature, e.g. by using shunts, by adjusting the magnets position, by vectorial combination of field or armature sections · CPC title