Stabilized solid garnet electrolyte and methods thereof

Patent metadata

Field	Value
Publication number	US-12580223-B2
Application number	US-202217697061-A
Country	US
Kind code	B2
Filing date	Mar 17, 2022
Priority date	Nov 26, 2014
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

An air stable solid garnet composition, comprising:
a bulk composition and a surface protonated composition on at least a portion of the bulk composition as defined herein, and the protonated surface composition is present on at least a portion of the exterior surface of the bulk composition at a thickness of from 0.1 to 10,000 nm. Also disclosed is a composite electrolyte structure, and methods of making and using the composition and the composite electrolyte structure.

First claim

What is claimed:

1 . A method of making a solid garnet electrolyte membrane for use in an energy storage device, the method comprising:
contacting opposite faces of the solid garnet electrolyte membrane with a protic acid, the contacting transforms the solid garnet electrolyte from an air sensitive, lithium-containing garnet to form a protonated garnet surface composition at the opposite faces while a bulk of the solid garnet electrolyte membrane comprises a bulk solid garnet composition, wherein the method further comprises forming the solid garnet electrolyte membrane before the contacting.

2 . The method of claim 1 , wherein the protic acid is selected from at least one of:
a mineral acid, an organic acid, or a combination thereof.

3 . The method of claim 1 , further comprising:
exposing the protonated garnet surface composition of the solid garnet electrolyte membrane with a source of lithium ions to regenerate the air sensitive, lithium-containing garnet.

4 . The method of claim 3 , wherein the exposing the protonated garnet surface composition of the solid garnet electrolyte membrane with the source of lithium ions is accomplished in a sealed cell structure and wherein the source of lithium ions is lithium metal.

5 . The method of claim 1 , wherein the bulk solid garnet composition comprises a first lithium garnet chosen from Li 7 La 3 Zr 2 O 12 (LLZO) and doped LLZO compositions.

6 . The method of claim 1 :
wherein a thickness of the solid garnet electrolyte membrane is defined as a distance between the opposite faces of the solid garnet electrolyte membrane, and the thickness is less than 200 μm, wherein, prior to the contacting, the solid garnet electrolyte membrane of the solid garnet electrolyte comprises the bulk solid garnet composition of lithium garnet, and wherein, after the contacting, the opposite faces comprise a layer of the protonated garnet surface composition.

7 . The method of claim 6 , further comprising, prior to the contacting, sintering lithium garnet to form the solid garnet electrolyte membrane of the solid garnet electrolyte.

8 . The method of claim 6 , wherein the lithium garnet is selected from a group consisting of a Li 7 La 3 Zr 2 O 12 (LLZO) composition and a doped LLZO composition.

9 . The method of claim 6 , wherein the protic acid is selected from at least one of: a mineral acid, an organic acid, or a combination thereof.

10 . The method of claim 6 , wherein the protonated garnet surface composition is air stable and carbon dioxide insensitive.

11 . The method of claim 6 , wherein, after the contacting, the layer of the protonated garnet surface composition at the opposite faces is free of at least one of LiOH, Li 2 CO 3 , or a combination thereof.

12 . The method of claim 6 , further comprising, after the contacting, exposing the protonated garnet surface composition of at least one of the opposite faces of the solid garnet electrolyte membrane to a source of lithium ions.

13 . The method of claim 12 , wherein the exposing occurs in a sealed cell structure.

14 . The method of claim 12 , wherein the source of lithium ions is lithium metal.

15 . The method of claim 6 , wherein the layer of the protonated garnet surface composition at the opposite faces has a depth of from 0.1 nm to no more than 10,000 nm.

16 . The method of claim 15 , wherein the depth of the layer of the protonated garnet surface composition is from 0.1 nm to 100 nm.

17 . The method of claim 6 , wherein the protonated garnet surface composition is substantially free of an electrically insulating lithium carbonate, having less than 10 mol % thereof.

18 . The method of claim 1 , wherein:
wherein a thickness of the solid garnet electrolyte membrane is defined as a distance between the opposite faces of the solid garnet electrolyte membrane, and the thickness is less than 200 μm, wherein a layer of protonated garnet surface composition at the opposite faces has a depth of no more than 10,000 nm, and the protonated garnet surface composition is substantially free of an electrically insulating lithium carbonate, having less than 10 mol % thereof.

19 . The method of claim 18 , wherein a source of lithium ions and the solid garnet electrolyte membrane are in a sealed cell.

20 . The method of claim 1 , wherein the contacting further eliminates a resistive carbonate surface layer from the solid garnet electrolyte membrane, and the protonated garnet surface composition is substantially free of an electrically insulating lithium carbonate.

Assignees

• Corning Inc

Inventors

• Badding Michael Edward
• Liu Xinyuan
• Lu Yanxia Ann

Classifications

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/382 Primary

  Lithium (H01M4/405 takes precedence) · CPC title

• C04B2235/764

  Garnet structure A3B2(CO4)3 · CPC title

• C04B2235/5481

  Monomodal · CPC title