Method for preparing porous carbon material, and sulfur-carbon composite and lithium-sulfur battery including the same

Patent metadata

Field	Value
Publication number	US-12580193-B2
Application number	US-202318243937-A
Country	US
Kind code	B2
Filing date	Sep 8, 2023
Priority date	Nov 25, 2022
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

The present disclosure relates to a method for preparing a porous carbon material including: (1) a step of centrifugally milling a porous carbon material; and (2) a step of filtering the centrifugally milled porous carbon material through a sieve, wherein a mesh size of the sieve is 2.8 to 4 times of a D 50 particle size of the porous carbon material filtered through the sieve in the step (2). The present disclosure also relates to a porous carbon material prepared by the above-described method, a sulfur-carbon composite and a lithium-sulfur battery including the porous carbon material prepared by the above-described method.

First claim

What is claimed is:

1 . A method for preparing a sulfur-carbon composite, comprising:
preparing a porous carbon material having a D 50 particle size of 20 μm to 100 μm, comprising: (1) a step of centrifugally milling a porous carbon material with a centrifugal mill; and (2) a step of filtering the centrifugally milled porous carbon material through a sieve, wherein the steps (1) and (2) are performed at the same time, wherein a mesh size of the sieve is 2.8 to 4 times of the D 50 particle size of the porous carbon material filtered through the sieve in the step (2), wherein the porous carbon material filtered through the sieve in the step (2) has a broadness factor (BF) of 7 or lower, and wherein the broadness factor (BF) satisfies Equation 1:
Broadness factor (BF)=(particle size D 90 of the porous carbon material after the step (2))/particle size D 10 of the porous carbon material after the step (2)), and  [Equation 1]

loading a sulfur-based material onto all or at least some of inner pores and outer surfaces of the porous carbon material, wherein the porous carbon material comprises carbon nanotubes.

2 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein the step (1) comprises a process of centrifugally milling the porous carbon material at 6,000-23,000 rpm.

3 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein the step of preparing the porous carbon material further comprises:
(3) a step of collecting the porous carbon material which passed through the sieve after the step (2).

4 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein the step (1) and the step (2) are performed by utilizing the centrifugal mill including the sieve and a plurality of rotating teeth, and
wherein, in the step (1), the porous carbon material is milled by contacting the plurality of rotating teeth in the centrifugal mill.

5 . The method for preparing a sulfur-carbon composite according to claim 4 , wherein an angular velocity of the rotating teeth is 30 to 125 rad/s.

6 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein the porous carbon material further comprises one or more selected from the group consisting of carbon nanotube, carbon black, carbon nanofiber, graphene, graphite and activated carbon.

7 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein a D 10 to D 50 particle size standard deviation of the porous carbon material filtered through the sieve in the step (2) is 1.5 μm or smaller.

8 . The method for preparing a sulfur-carbon composite according to claim 1 , wherein a tap density of the porous carbon material filtered through the sieve in the step (2) is the same as or lower than the tap density of the porous carbon material before performing centrifugal milling in the step (1), and
wherein the tap density is measured after tapping a vessel containing the porous carbon material 1000 times.

9 . A sulfur-carbon composite prepared according to the method of claim 1 .

10 . A lithium-sulfur battery comprising:
a positive electrode comprising the sulfur-carbon composite according to claim 9 ; a negative electrode; a separator disposed between the positive electrode and the negative electrode; and an electrolyte.

11 . The sulfur-carbon composite according to claim 9 , wherein a D 10 to D 50 particle size standard deviation of the porous carbon material is 1.5 μm or smaller.

Assignees

• Lg Energy Solution Ltd

Inventors

• Kang Da-Young
• Kim Min-Su
• Kim Bong-Soo
• Yang Seung-Bo

Classifications

• H01M4/60

  of organic compounds · CPC title

• H01M4/38

  of elements or alloys · CPC title

• C01P2006/40

  Electric properties · CPC title

• C01P2004/03

  obtained by SEM · CPC title

• C01B2202/36

  Diameter · CPC title