Composite cathode active material, cathode and lithium battery containing composite cathode active material and preparation method thereof

Patent metadata

Field	Value
Publication number	US-12580180-B2
Application number	US-202217657579-A
Country	US
Kind code	B2
Filing date	Mar 31, 2022
Priority date	Apr 1, 2021
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

A composite cathode active material, a cathode including the same, a lithium battery, and a method of preparing a composite cathode active material are provided. The composite cathode active material includes: a core including a lithium transition metal oxide; and a shell disposed on and conforming to a surface of the core The shell includes: at least one first metal oxide represented by formula MaOb (0<a≤3 and 0<b<4, and if a 1, 2, or 3, b is not an integer); a carbonaceous material; and a doped fluorine (F) element, and the first metal oxide is disposed in a carbonaceous material matrix, and M is at least one metal selected from among Group 2 to Group 13, Group 15, and Group 16 metals in the Periodic Table.

First claim

What is claimed is:

1 . A composite cathode active material, comprising:
a core comprising a lithium transition metal oxide; and a shell on and conforming to a surface of the core, wherein the shell comprises:
at least one first metal oxide represented by formula M a O b , wherein 0<a≤3 and 0<b<4, and if a is 1, 2, or 3, b is not an integer;
a carbonaceous material; and
a doped fluorine (F) element, and
wherein the first metal oxide is in a carbonaceous material matrix, and M is at least one metal selected from among Group 2 to Group 13, Group 15, and Group 16 metals in the Periodic Table.

2 . The composite cathode active material of claim 1 , wherein an amount of the doped fluorine (F) included in the shell is 1 at % to 10 at % with respect to a total number of atoms in the shell.

3 . The composite cathode active material of claim 1 , wherein an amount of the metal in the first metal oxide included in the shell is 1 at % to 10 at % with respect to a total number of atoms in the shell, an amount of oxygen included in the shell is 1 at % to 20 at % with respect to the total number of atoms in the shell, an amount of nitrogen included in the shell is 1 at % to 12 at % with respect to the total number of atoms in the shell, and an amount of boron included in the shell is more than 0 at % to 5 at % with respect to the total number of atoms in the shell.

4 . The composite cathode active material of claim 1 , wherein an amount of carbon included in the shell is 65 at % to 99 at % with respect to a total number of atoms in the shell.

5 . The composite cathode active material of claim 1 , wherein a metal included in the first metal oxide is at least one metal selected from among Al, Nb, Mg, Sc, Ti, Zr, V, W, Mn, Fe, Co, Pd, Cu, Ag, Zn, Sb, and Se.

6 . The composite cathode active material of claim 1 , wherein the first metal oxide is at least one selected from among Al 2 O z , wherein 0<z<3, NbO x , wherein 0<x<2.5, MgO x , wherein 0<x<1, Sc 2 O z , wherein 0<z<3, TiO y , wherein 0<y<2, ZrO y , wherein 0<y<2, V 2 O z , wherein 0<z<3, WO y , wherein 0<y<2, MnO y , wherein 0<y<2, Fe 2 O z , wherein 0<z<3, Co 3 O w , wherein 0<w<4, PdO x , wherein 0<x<1, CuO x , wherein 0<x<1, AgO x , wherein 0<x<1, ZnO x , wherein 0<x<1, Sb 2 O z , wherein 0<z<3, and SeO y , wherein 0<y<2.

7 . The composite cathode active material of claim 1 , wherein a thickness of the shell is 1 nm to 5 um.

8 . The composite cathode active material of claim 1 , wherein the carbonaceous material is graphene.

9 . The composite cathode active material of claim 1 , wherein the shell comprises at least one selected from a composite and a milling product of the composite, wherein the composite comprises the first metal oxide, the carbonaceous material, and the doped fluorine (F) element, and an amount of the at least one selected from the composite and the milling product of the composite is 3 wt % or less with respect to a total weight of the composite cathode active material.

10 . The composite cathode active material of claim 9 , wherein the carbonaceous material comprises a branched structure, the first metal oxide is distributed within the branched structure, and the branched structure comprises a plurality of carbonaceous material particles in contact with one another.

11 . The composite cathode active material of claim 9 , wherein the carbonaceous material has at least one structure selected from a spherical structure, a spiral structure in which a plurality of spherical structures are connected to each other, and a cluster structure in which a plurality of spherical structures are aggregated with each other, and
wherein the first metal oxide is distributed within the spherical structure, the spherical structure has a size of 50 nm to 300 nm, the spiral structure has a size of 500 nm to 100 μm, the cluster structure has a size of 0.5 mm to 10 mm, the composite has a crumpled faceted-ball structure or a planar structure, at least one selected from among the first metal oxide and a second metal oxide is distributed within or on a surface of the crumpled faceted-ball structure or the planar structure, the carbonaceous material is extended from the first metal oxide by a distance of 10 nm or less and comprises at least 1 to 20 carbonaceous material layers, and a total thickness of the carbonaceous material is 0.6 nm to 12 nm.

12 . The composite cathode active material of claim 1 , wherein the lithium transition metal oxide is represented by one or more of Formulas 1 to 5:
Li a Ni x Co y M z O 2−b A b   Formula 1
wherein in Formula 1, 0.9≤a≤1.2, 0≤b≤0.2, 0.8≤x<1, 0≤y≤0.3, 0<z≤0.3, and x+y+z=1, M is manganese (Mn), niobium (Nb), vanadium (V), magnesium (Mg), gallium (Ga), silicon (Si), tungsten (W), molybdenum (Mo), iron (Fe), chromium (Cr), copper (Cu), zinc (Zn), titanium (Ti), aluminum (Al), or a combination thereof, and A is F, S, CI, Br, or a combination thereof,
LiNi x Co y Mn z O 2   Formula 2

LiNi x Co y Al z O 2   Formula 3

wherein in Formulas 2 to 3, 0.8≤x≤0.95, 0<y≤0.2, 0<z≤0.2, and x+y+z=1,
LiNi x Co y Mn y Al w O 2   Formula 4

wherein in Formula 4, 0.8≤x≤0.95, 0<y≤0.2, 0<v≤0.2, 0<w≤0.2, and x+y+v+w=1,
Li a Co x M y O 2−b A b   Formula 5

wherein in Formula 5, 1.0≤a≤1.2, 0≤b≤0.2, 0.9≤x≤1, 0≤y≤0.1, and x+y=1, M is manganese (Mn), niobium (Nb), vanadium (V), magnesium (Mg), gallium (Ga), silicon (Si), tungsten (W), molybdenum (Mo), iron (Fe), chromium (Cr), copper (Cu), zinc (Zn), titanium (Ti), aluminum (Al), or a combination thereof, and A is F, S, CI, Br, or a combination thereof.

13 . A cathode comprising the composite cathode active material according to claim 1 .

14 . A lithium battery comprising:
the cathode of claim 13 ; an anode; and an electrolyte between the cathode and the anode.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kapylou Andrei
• Moon Jongseok
• Son Inhyuk
• Kim Guesung
• Chernyshov Denis
• Mah Sangkook
• Jo Sungnim

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title