Positive electrode active material and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-12580178-B2
Application number	US-202218049541-A
Country	US
Kind code	B2
Filing date	Oct 25, 2022
Priority date	Oct 26, 2021
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

The present invention relates to a positive electrode active material and a lithium secondary battery including the same, and more particularly, to a bimodal-type positive electrode active material including a first lithium composite oxide as a small particle and a second lithium composite oxide as a large particle, wherein the positive electrode active material may uniformly improve the particle stability of the small particle and the large particle by controlling a slope of a concentration gradient in which cobalt in the small particle and the large particle decreases from a surface portion toward a central portion, a positive electrode including the positive electrode active material, and a lithium secondary battery using the positive electrode.

First claim

What is claimed is:

1 . A bimodal-type positive electrode active material comprising a first lithium composite oxide as a small particle and a second lithium composite oxide as a large particle,
wherein the first lithium composite oxide and the second lithium composite oxide include at least nickel and cobalt, and the cobalt in each of the first lithium composite oxide and the second lithium composite oxide has a concentration gradient that decreases from a surface portion toward a central portion, and when s1 represents an absolute value of a slope of the concentration gradient of the cobalt decreasing from the surface portion toward the central portion of the first lithium composite oxide and s2 represents an absolute value of a slope of the concentration gradient of the cobalt decreasing from the surface portion toward the central portion of the second lithium composite oxide, s1 and s2 satisfy the following Equation 1 to Equation 3:
s 1< s 2,  [Equation 1]

0.5< s 1<2.0, and  [Equation 2]

1.5< s 2<3.0.  [Equation 3]

2 . The positive electrode active material of claim 1 , wherein s1 and s2 satisfy the following Equation 4,
1.0< s 2/ s 1≤3.0.  [Equation 4]

3 . The positive electrode active material of claim 1 , wherein, in energy profiling-energy dispersive X-ray spectroscopy (EP-EDS) analysis which measures a cumulative concentration of the cobalt from a surface of the first and second lithium composite oxides to a depth to which an electron beam penetrates using the electron beam radiated with an acceleration voltage increasing from 1 kV to 30 kV with respect to the surface of each of the first and second lithium composite oxides, a concentration (at %) of the cobalt in the second lithium composite oxide measured when the acceleration voltage is 1.0 kV is greater than a concentration (at %) of the cobalt in the first lithium composite oxide.

4 . The positive electrode active material of claim 1 , wherein, in energy profiling-energy dispersive X-ray spectroscopy (EP-EDS) analysis which measures a cumulative concentration of the cobalt from a surface of the first and second lithium composite oxides to a depth to which an electron beam penetrates using the electron beam radiated with an acceleration voltage increasing from 1 kV to 30 kV with respect to the surface of each of the first and second lithium composite oxides, a concentration (at %) of the cobalt in the second lithium composite oxide measured when the acceleration voltage is 30.0 kV is greater than a concentration (at %) of the cobalt in the first lithium composite oxide.

5 . The positive electrode active material of claim 1 , wherein an average particle diameter (D50) of the first lithium composite oxide is 7 μm or less.

6 . The positive electrode active material of claim 1 , wherein an average particle diameter (D50) of the second lithium composite oxide is greater than 7 μm and 30 μm or less.

7 . The positive electrode active material of claim 1 , wherein:
the first lithium composite oxide is a composite particle comprising at least one primary particle, which is represented by the following Chemical Formula 1:
Li w Ni 1−(x+y+z) Co x M1 y M2 z O 2   [Chemical Formula 1]

where M1 is at least one selected from Mn and Al, M2 is at least one selected from P, Sr, Ba, B, Ce, Cr, Mn, Mo, Na, K, Ti, Zr, Al, Hf, Ta, Mg, V, Zn, Si, Y, Sn, Ge, Nb, W, and Cu, M1 and M2 are different from each other, 0.5≤w≤1.5, 0<x≤0.50, 0≤y≤0.20, and 0≤z≤0.20.

8 . The positive electrode active material of claim 7 , wherein:
the first lithium composite oxide is a core-shell particle including a coating layer covering at least a portion of a surface of the at least one primary particle and a surface of the composite particle; and the coating layer comprises a metal oxide represented by the following Chemical Formula 2,
Li a M3 b O c   [Chemical Formula 2]

where M3 is at least one selected from Ni, Mn, Co, Fe, Cu, Nb, Mo, Ti, Al, Cr, Zr, Zn, Na, K, Ca, Mg, Pt, Au, B, P, Eu, Sm, W, Ce, V, Ba, Ta, Sn, Hf, Ce, Gd, and Nd, 0≤a≤10, 0≤b≤8, and 2≤c≤13, provided that a and b are not simultaneously 0.

9 . The positive electrode active material of claim 1 , wherein:
the second lithium composite oxide is a composite particle comprising at least one primary particle, which is represented by the following Chemical Formula 1:
Li w Ni 1−(x+y+z) Co x M1 y M2 z O 2   [Chemical Formula 1]

where M1 is at least one selected from Mn and Al, M2 is at least one selected from P, Sr, Ba, B, Ce, Cr, Mn, Mo, Na, K, Ti, Zr, Al, Hf, Ta, Mg, V, Zn, Si, Y, Sn, Ge, Nb, W, and Cu, M1 and M2 are different from each other, 0.5≤w≤1.5,0<x≤0.50, 0≤y≤0.20, and 0≤z≤0.20.

10 . The positive electrode active material of claim 9 , wherein:
the second lithium composite oxide is a core-shell particle including a coating layer covering at least a portion of a surface of the at least one primary particle and a surface of the composite particle; and the coating layer comprises a metal oxide represented by the following Chemical Formula 2,
Li a M3 b O c   [Chemical Formula 2]

where M3 is at least one selected from Ni, Mn, Co, Fe, Cu, Nb, Mo, Ti, Al, Cr, Zr, Zn, Na, K, Ca, Mg, Pt, Au, B, P, Eu, Sm, W, Ce, V, Ba, Ta, Sn, Hf, Ce, Gd, and Nd, 0≤a≤10, 0≤b≤8, and 2≤c≤13, provided that a and b are not simultaneously 0.

11 . The positive electrode active material of claim 1 , wherein a weight ratio of the first lithium composite oxide and the second lithium composite oxide in the positive electrode active material is in a range of 5:95 to 50:50.

12 . A positive electrode comprising the positive electrode active material of claim 1 .

13 . A lithium secondary battery using the positive electrode of claim 12 .

Assignees

• Ecopro Bm Co Ltd

Inventors

• Chun Yu Gyeong
• Choi Moon Ho
• Choi Yoon Young
• Shin Jong Seung
• Lee Jin Won

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title