Staggered magnet array (SMA) based electromagnetic acoustic transducer (EMAT)

Patent metadata

Field	Value
Publication number	US-12578311-B2
Application number	US-202017779628-A
Country	US
Kind code	B2
Filing date	Nov 6, 2020
Priority date	Nov 28, 2019
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

A staggered magnet array (SMA) based electromagnetic acoustic transducer (EMAT) system and method for controlling the direction of the ultrasonic waves in the electromagnetic acoustic transducer (EMAT) using staggered magnet array (SMA) configurations, is disclosed herein. The EMAT device proposed herein comprises at least one conductive racetrack coil and at least two magnet arrays wherein the magnet array comprises of permanent magnets, where each magnet is oriented according to a specific configuration to produce ultrasonic waves in order to form an ultrasonic beam by shifting the position of the magnet arrays up or down creating a SMA configuration.

First claim

We claim:

1 . A staggered magnet array (SMA) based electromagnetic acoustic transducer (EMAT) system, comprising:
at least one conductive racetrack coil; and at least two magnet arrays configured to create a magnetic field; wherein the at least two magnet arrays further include a plurality of permanent magnets, and each magnet is oriented according to a specific configuration; wherein the conductive racetrack coil is configured to, when driven by an alternating current, interact with the magnetic field from the magnet arrays to generate Lorentz forces and produce ultrasonic beams; and, wherein the at least two magnet arrays are configured to mechanically move with respect to each other according to an SMA configuration and control a direction of the ultrasonic beams via mechanical movement of the at least two magnet arrays.

2 . The system as claimed in claim 1 , wherein the at least two magnet arrays are arranged in a periodic permanent magnet (PPM) configuration.

3 . The system as claimed in claim 1 , wherein the at least two magnet arrays are arranged in a linear Halbach array magnet configuration (HBA).

4 . The system as claimed in claim 1 , wherein the at least two magnet arrays are arranged in a hybrid configuration including a combination of PPM and HBA.

5 . The system as claimed in claim 1 , wherein the SMA based EMAT system allow for a fixed frequency electrical input to provide different ultrasonic or acoustic beams using the mechanical movement of the at least two magnet arrays to stagger the magnet arrays thereby enabling to generate different ultrasonic beams in a wide range of industrial applications, wherein a fixed frequency electrical input is applied to the conductive racetrack coil.

6 . The system as claimed in claim 1 , wherein the SMA based EMAT system has a plurality of magnetic configurations, and the magnetic configurations in the SMA based EMAT system and the ultrasonic beams from the SMA based EMAT system are configured to be dynamically manipulated through a mechanical movement of the magnet arrays.

7 . The system as claimed in claim 1 , wherein the SMA based EMAT system allows for dynamic or static focusing or defocusing of the ultrasonic beams and thereby enhance results or data obtained in an industrial application, wherein the mechanical movement shifts positions of the at least two magnet arrays up or down thereby adjusting the positions of the magnet arrays to enable the dynamic or static focusing or defocusing of the ultrasonic beams.

8 . The system as claimed in claim 1 , wherein the at least two magnet arrays for beam forming comprises one of: two array EMAT configuration, three array EMAT configuration, four array EMAT configuration, five array EMAT configuration and multi-array EMAT configuration.

9 . The system as claimed in claim 1 , wherein the SMA based EMAT system is configured to provide a universal solution for producing static or dynamic beam forming through simple mechanical movement of the at least two magnet arrays.

10 . The system as claimed in claim 1 , wherein the at least two magnet arrays are arranged in a staggered configuration with each array shifted vertically relative to adjacent arrays.

11 . The system of claim 1 , wherein the at least two magnet arrays are symmetric with respect to each of a center, a horizontal line passing the center, and a vertical line passing the center.

12 . The system of claim 1 , wherein the at least two magnet arrays include a first magnet array and a second magnet array that is shifted down by λ/8 with respect to the first magnetic array, where λ is a wavelength of an ultrasonic wave associated with the ultrasonic beams.

13 . The system of claim 1 , wherein the at least two magnet arrays includes a first magnet array and a second magnet array that is shifted down by λ/4 with respect to the first magnetic array, where λ is a wavelength of an ultrasonic wave associated with the ultrasonic beams.

14 . The system of claim 1 , wherein the at least two magnet arrays include a first magnet array and a second magnet array, and at least portion of the first magnet array is in physical contact with at least a portion of the second magnet array.

Assignees

• Indian Inst Tech Madras

Inventors

• Balasubramanian Krishnan
• Shankar Siddharth

Classifications

• G01N2291/0422

  Shear waves, transverse waves, horizontally polarised waves · CPC title

• G01N29/262

  by electronic orientation or focusing, e.g. with phased arrays (phased arrays per se G10K11/34) · CPC title

• G01N29/043

  in the interior, e.g. by shear waves · CPC title

• G01N2291/106

  one or more transducer arrays · CPC title

• G01N29/2412 Primary

  using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; (investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18) · CPC title