Pre-seeding lithium in one-dimensional olivine hosts for lithium extraction

Patent metadata

Field	Value
Publication number	US-12577108-B2
Application number	US-202218684799-A
Country	US
Kind code	B2
Filing date	Aug 16, 2022
Priority date	Aug 23, 2021
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

Methods for selectively extracting lithium ions from samples containing lithium ions and sodium ions are provided. The methods take advantage of the phase separation of lithium-containing phases and sodium-containing phases in inorganic intercalation compounds having one-dimensional (1D) olivine crystal structures, which are also referred to herein as hosts. Benefitting from this phase separation, the methods described herein improve the intercalation of lithium ions in the hosts, relative to the intercalation of sodium ions, by pre-seeding the intercalation compounds with lithium to form high-lithium content solid state phases that favor lithium intercalation over sodium intercalation.

First claim

What is claimed is:

1 . A method for extracting lithium ions from a sample, the method comprising:
seeding [010] diffusion channels in an intercalation compound having an olivine crystal structure with lithium ions to form high lithium-content phases in the intercalation compound; exposing the lithium-seeded intercalation compound to a sample comprising lithium ions and sodium ions, and lithiating the lithium-seeded intercalation compound via selective intercalation of lithium ions into the lithium-seeded intercalation compound; removing the lithiated intercalation compound from the sample; and extracting lithium ions from the lithiated intercalation compound to form an intercalation compound that is at least partially delithiated.

2 . The method of claim 1 , wherein the seeding of the intercalation compound is conducted electrochemically.

3 . The method of claim 2 , wherein the selective intercalation of the lithium ions is conducted electrochemically.

4 . The method of claim 1 , wherein the selective intercalation of the lithium ions is conducted electrochemically.

5 . The method of claim 1 , wherein the intercalation compound is seeded to a lithium concentration of at least 10% of total capacity.

6 . The method of claim 1 , wherein the intercalation compound is seeded to a lithium concentration in a range from 20% to 50% of total capacity.

7 . The method of claim 1 , wherein the fraction of high lithium-content phases in the seeded intercalation compound is at least 0.25.

8 . The method of claim 1 , wherein the sample comprises brine, geothermal fluid, or industrial wastewater.

9 . The method of claim 1 , wherein the lithium concentration in the intercalation compound after extracting lithium ions is at least 10% of the total capacity.

10 . The method of claim 9 , further comprising:
exposing the partially delithiated intercalation compound to a sample comprising lithium ions and sodium ions, whereby the partially delithiated intercalation compound is relithiated via the selective intercalation of lithium ions into the partially delithiated intercalation compound; removing the relithiated intercalation compound from the sample; and extracting lithium ions from the relithiated intercalation compound.

11 . The method of claim 1 , wherein the intercalation compound is a transition metal phosphate having the formula TMPO 4 , where TM represents Mn, Fe, Co, Ni, V, or a combination of two or more thereof and the high lithium-content phases have the formula Li x TMPO 4 , where 0.5≤x<1.

12 . The method of claim 11 , wherein TM comprises iron.

13 . The method of claim 12 , wherein the fraction of high lithium-content phases in the seeded intercalation compound is at least 0.25 and the lithium concentration in the intercalation compound after extracting lithium ions is at least 10% of the total capacity.

14 . The method of claim 11 , wherein TM is iron.

15 . The method of claim 14 , wherein the fraction of high lithium-content phases in the seeded intercalation compound is in the range from 0.25 to 0.35.

16 . The method of claim 1 , wherein the intercalation compound is a transition metal silicate having the formula TMSiO 4 , where TM represents Mn, Fe, Co, Ni, V, or a combination of two or more thereof and the high lithium-content phases have the formula Li x TMSiO 4 , where 0.5≤x<1.

17 . The method of claim 16 , wherein TM comprises iron.

18 . The method of claim 17 , wherein the fraction of high lithium-content phases in the seeded intercalation compound is at least 0.25 and the lithium concentration in the intercalation compound after extracting lithium ions is at least 10% of the total capacity.

19 . The method of claim 16 , wherein TM is iron.

Assignees

• Univ Chicago

Inventors

• Liu Chong
• Yan Gangbin

Classifications

• C25C1/02

  of light metals · CPC title

• C01P2006/40

  Electric properties · CPC title

• C01P2004/04

  obtained by TEM, STEM, STM or AFM · CPC title

• C01P2002/85

  by XPS, EDX or EDAX data · CPC title

• C01P2002/77

  by unit-cell parameters, atom positions or structure diagrams · CPC title