(Bi)metal sulfide polymer composite material, and its use as catalyst for hydrogen production

Patent metadata

Field	Value
Publication number	US-12576397-B2
Application number	US-202117922515-A
Country	US
Kind code	B2
Filing date	Apr 28, 2021
Priority date	Apr 29, 2020
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

A composite material made of an amorphous (bi)metal sulfide nanoparticles directly linked, through coordinate covalent bonds, to a sulfur-containing polymer and a method of preparation of the composite material. The composite material can also be used as a catalyst for hydrogen production. Finally, a proton-exchange membrane (PEM) electrolyser and a photoelectrochemical cell, can both including the composite material.

First claim

The invention claimed is:

1 . A composite material made of:
amorphous (bi)metal sulfide nanoparticles directly linked, through coordinate covalent bonds, to a sulfur-containing polymer, wherein the metal of the amorphous (bi)metal sulfide nanoparticles is selected from the group consisting of Mo, V, and W, and wherein the amorphous (bi)metal sulfide nanoparticles are made of (bi) metal sulfide clusters.

2 . The composite material according to claim 1 , wherein the metal(s) of the amorphous (bi)metal sulfide nanoparticles are selected from the group consisting of metal(s) of the columns 5 and 6 of the periodic table, optionally combined with another element selected from the group consisting of the columns 4 to 11 of the periodic table.

3 . The composite material according to claim 2 , wherein the metal(s) of the amorphous (bi)metal sulfide nanoparticles are in combination with another element selected from the group consisting of Mo, V, W, Ti, Cr, Mn, Fe, Co, Ni, Cu, Nb, and Ta.

4 . The composite material according to claim 1 , wherein the amorphous (bi)metal sulfide nanoparticles are amorphous single-metal sulfide nanoparticles, wherein the metal is selected from the group consisting of Mo and W.

5 . The composite material according to claim 1 , wherein the amorphous (bi)metal sulfide nanoparticles are amorphous bi-metal sulfide nanoparticles, wherein the metals of the amorphous bi-metal sulfide nanoparticles are different.

6 . The composite material according to claim 1 , wherein the sulfur-containing polymer is selected from the group consisting of polythiophene, poly(ethylenedioxythiophene), polyphenylene sulfide, and mixtures thereof.

7 . The composite material according to claim 1 , wherein the sulfur-containing polymer is poly(3-hexylthiophene-2,5-diyl) (P3HT).

8 . The composite material according to claim 1 , wherein the sulfur-containing polymer has a number average molecular weight ranging from 5,000 to 100,000 g·mol −1 .

9 . The composite material according to claim 1 , wherein the number of (bi)metal sulfide clusters ranges from 2 to 40.

10 . The composite material according to claim 9 , wherein the number-based particle size Dn,90 of an amorphous (bi)metal sulfide cluster ranges from 0.1 to 2 nm.

11 . The composite material according to claim 1 , wherein the number-based size Dn,90 of the composite material ranges from 1 to 100 nm.

12 . The composite material according to claim 1 , wherein the amount of metal in the amorphous (bi)metal sulfide nanoparticles represents from 20 to 75 wt %.

13 . The composite material according to claim 1 , wherein the amount of S in the amorphous (bi)metal sulfide nanoparticles represents from 25 to 80 wt %.

14 . The composite material according to claim 1 , wherein the mass ratio between the amorphous (bi)metal sulfide nanoparticles and the sulfur-containing polymer ranges from 1:1 and 100:1.

15 . A process for the preparation of the composite material according to claim 1 , comprising the steps of:
(i) preparing amorphous (bi)metal sulfide nanoparticles; and (ii) under stirring, dispersing the amorphous (bi)metal sulfide nanoparticles obtained in step (i) in a solution of a sulfur-containing polymer, in order to form coordinate covalent bonds between the sulfur-containing polymer and the metal ions of the amorphous (bi)metal sulfide nanoparticles obtained in step (i).

16 . The process according to claim 15 , wherein the amorphous (bi)metal sulfide nanoparticles are prepared in step (i) by reaction of a metal salt with a sulfur-containing compound, and then heating the amorphous (bi)metal sulfide nanoparticles.

17 . The process according to claim 15 , wherein the amorphous (bi)metal sulfide nanoparticles are prepared in step (i) by oxidation-reduction reaction of thiometallate ions with an oxidizing agent selected from the group consisting of sodium persulfate, potassium persulfate, sodium permanganate, potassium permanganate, sodium percarbonate, sodium dichromate, potassium dichromate, ceric nitrate.

18 . The process according to claim 15 , wherein the concentration of the solution of sulfur-containing polymer of step (ii) ranges from 0.05 to 1 g·mol −1 .

19 . The process according to claim 15 , further comprising a step (iii) of washing the sulfur-containing polymer directly linked through coordinate covalent bonds to the amorphous (bi)metal sulfide obtained in step (ii) with a solvent selected from the group consisting of water, diethyl ether, alcohols in C 1 -C 6 , and their mixtures.

20 . A method of hydrogen production comprising depositing the composite material according to claim 1 , as a catalyst, onto an electrode in contact with water, and applying an electric current to the electrode.

21 . A proton-exchange membrane (PEM) electrolyser comprising the composite material according to claim 1 .

22 . A photoelectrochemical cell comprising the composite material according to claim 1 .

Assignees

• Toyota Motor Europe
• Commissariat Energie Atomique
• Centre Nat Rech Scient

Inventors

• Morozan Adina
• Johnson Hannah
• Kinge Sachin
• Artero Vincent

Classifications

• C25B9/50

  Cells or assemblies of cells comprising photoelectrodes; Assemblies of constructional parts thereof · CPC title

• C25B9/23

  comprising ion-exchange membranes in or on which electrode material is embedded · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• C25B13/04

  characterised by the material · CPC title

• C25B1/02

  Hydrogen or oxygen · CPC title