Positively charged filter material with ability for removing charged particles efficiently, and method for producing same

Patent metadata

Field	Value
Publication number	US-12576353-B2
Application number	US-202118006401-A
Country	US
Kind code	B2
Filing date	Jun 22, 2021
Priority date	Jul 28, 2020
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

The present invention relates to a positively charged filter material with excellent ability for removing charged particles efficiently, and a method for producing the same, and more specifically to a positively charged filter material having the ability to selectively remove efficiently, in water, negatively charged organic/inorganic particles, heavy metal ions and pathogenic microorganisms, and a method for producing the same.

First claim

The invention claimed is:

1 . A positively charged filter material, comprising:
a porous support which comprises at least one fiber selected from polypropylene (PP) fiber, polyethylene (PE) fiber, polyester fiber, nylon fiber and cellulose fiber and is surface-modified by atmospheric-pressure plasma surface treatment; and a positively charged coating layer which is formed by coating a positively charged coating composition comprising at least one solvent selected from C 2 to C 5 alcohol, acetone and water (H 2 O), a polyfunctional amine compound and a crosslinking agent that performs an epoxy reaction with the polyfunctional amine compound on the surface and inside of the porous support, wherein the weight of the positively charged coating layer is 5% to 15% of the weight of the porous support, wherein the porous support is a composite non-woven fabric having a layered structure of a spun bond non-woven fabric in an upper layer and a lower layer and a melt blown non-woven fabric that has a basis weight of 1 to 10 g/m 2 in a middle layer positioned between the upper and lower layers, and wherein the composite non-woven fabric has an average thickness of 0.2 to 2 mm, and a basis weight of 30 to 150 g/m 2 .

2 . The positively charged filter material of claim 1 , wherein the average fiber diameter of the upper and lower layers is 10 μm to 30 μm, the average fiber diameter of the middle layer is 1 μm to 30 μm, and the average fiber diameter of the composite non-woven fabric is 5 μm to 25 μm.

3 . The positively charged filter material of claim 1 , wherein the polyfunctional amine compound is comprised in an amount of 1 to 10 parts by weight based on 100 parts by weight of the positively charged coating composition.

4 . The positively charged filter material of claim 1 , wherein the positively charged coating composition satisfies Condition Formula 1) below:
0.4 ≤C amine /C cl ≤6  1)
wherein in Condition Formula 1) above, C amine represents the weight-based content of the polyfunctional amine compound for the positively charged coating composition, and C cl represents the weight-based content of the crosslinking agent.

5 . The positively charged filter material of claim 1 , wherein the polyfunctional amine compound is at least one selected from the group consisting of diphenyl amine, polyethylene imine, diethylene triamine, dimethylene piperazine and piperazine.

6 . The positively charged filter material of claim 1 , wherein the polyfunctional amine compound is 30 mol % or less of tertiary amine.

7 . The positively charged filter material of claim 1 , wherein the crosslinking agent is an aliphatic epoxy compound comprising at least one selected from polyethylene glycol diglycidyl ether, sorbitol polyglycidyl ether, diethylene glycol diglycidyl ether and propylene glycol diglycidyl ether.

8 . A method for producing a positively charged filter material, comprising the steps of:
(1) performing surface modification for a porous support comprising at least one fiber selected from polypropylene (PP) fiber, polyethylene (PE) fiber, polyester fiber, nylon fiber and cellulose fiber by performing atmospheric-pressure plasma treatment; (2) contacting the surface-modified porous support with a positively charged coating composition comprising at least one solvent selected from C 2 to C 5 alcohol, acetone and water (H 2 O), a polyfunctional amine compound and a crosslinking agent that performs an epoxy reaction with the polyfunctional amine compound to coat the positively charged coating composition on the porous support; and (3) forming a positively charged coating layer by thermally crosslinking the porous support coated with the positively charged coating composition, wherein the porous support is a composite non-woven fabric having a layered structure of a spun bond non-woven fabric in the upper and lower layers and a melt blown non-woven fabric that has a basis weight of 1 to 10 g/m 2 in the middle layer, and wherein the composite non-woven fabric has an average thickness of 0.2 to 2 mm, and a basis weight of 30 to 150 g/m 2 .

9 . The method of claim 8 , wherein step (3) is performed by satisfying Condition Formula 2), 3) or 4) below:
60° C.≤ T r <90° C.,250 s≤ t r ≤600 s  2)
90° C.≤ T r <110° C.,100 s≤ t r ≤300 s  3)
110° C.≤ T r <130° C.,60 s≤ t r ≤150 s  4)
wherein in Condition Formulas 2) to 4) above, T r represents the thermal crosslinking temperature (° C.), and t r represents the thermal crosslinking time (sec).

Assignees

• Toray Advanced Mat Korea Inc

Inventors

• Lee Dae Won

Classifications

• D10B2505/04

  Filters · CPC title

• D10B2321/022

  polypropylene · CPC title

• D06N2211/30

  Filters · CPC title

• D06N2209/04

  having electrical or magnetic properties · CPC title

• D06N3/12

  with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds {, e.g. gelatine proteins} · CPC title