Power connector system

Patent metadata

Field	Value
Publication number	US-12573864-B2
Application number	US-202217942440-A
Country	US
Kind code	B2
Filing date	Sep 12, 2022
Priority date	Sep 12, 2022
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

A supply charging device for a mobile device includes a supply power connector having a supply housing having a mating end at the front mated with a receive power connector of the mobile device along a mating axis. The supply power connector has a cable end at the bottom. A supply contact chamber is at the mating end and a supply cable chamber is at the cable end. The supply power connector includes supply power contacts and a data communication module at the mating end. The supply charging device includes a cable assembly extending from the cable end at the bottom of the supply housing. The supply power cables extend along cable axes oriented non-parallel to the mating axis.

First claim

What is claimed is:

1 . A supply charging device for a mobile device, the supply charging device comprising:
a supply power connector having a supply housing extending between a front and a rear, the supply housing having a top and a bottom, the supply power connector having a mating end at the front, the mating end configured to be mated with a receive power connector of the mobile device along a mating axis, the supply power connector having a cable end at the bottom, the supply housing including a supply contact chamber at the mating end and a supply cable chamber at the cable end, the supply power connector including supply power contacts in the supply contact chamber for mating with the receive power connector along the mating axis, the supply power contacts including cable clamps movable between clamped positions and released positions, the supply power connector including a data communication module at the mating end for electrical connection with the receive power connector; and a cable assembly coupled to the supply power connector and extending from the cable end at the bottom of the supply housing, the cable assembly including supply power cables terminated to the corresponding supply power contacts, the supply power cables including cable conductors, wherein ends of the cable conductors are configured to be directly received in the corresponding cable clamps and configured to be electrically connected directly to the cable clamps of the supply power contacts in the clamped positions at separable interfaces, the supply power cables extending along cable axes oriented non-parallel to the mating axis.

2 . The supply charging device of claim 1 , wherein the supply power cables are terminated to the supply power contacts at separable terminating interfaces.

3 . The supply charging device of claim 1 , wherein supply power cables extend along linear paths through the supply cable chamber from the supply power contacts to the bottom of the supply housing.

4 . The supply charging device of claim 1 , wherein the cable axes of the supply power cables are oriented generally perpendicular to the mating axis.

5 . The supply charging device of claim 1 , wherein the supply power cables exit the supply housing at an angle between 30° and 90° relative to the mating axis.

6 . The supply charging device of claim 1 , wherein each supply power contact includes a body extending between a mating end and a terminating end, the terminating end extending into the supply cable chamber to terminate to the supply power cable, the mating end being oriented perpendicular to the terminating end.

7 . The supply charging device of claim 6 , wherein the terminating end includes the cable clamp configured to clamp directly to the cable conductor of the supply power cable.

8 . The supply charging device of claim 1 , wherein the cable clamp of each supply power contact includes a cable space between a base and a clamp member, the clamp member being movable relative to the base between the clamped position and the released position, wherein a size of the cable space is smaller in the clamped position, the end of the supply power cable being received in the cable space and mechanically and electrically connected to the cable clamp between the base and the clamp member when in the clamped position.

9 . The supply charging device of claim 8 , wherein the cable clamp includes a set screw operably coupled between the base and the clamp member, the set screw being tightened to move the clamp member from the released position to the clamped position to clamp to the end of the supply power cable.

10 . The supply charging device of claim 1 , wherein the data communication module includes a data communication module housing holding data communication module contacts and data communication module wires extending from the data communication module contacts, the data communication module housing and the data communication module contacts forming a hermaphroditic mating interface at a mating end of the data communication module configured to be mated with a data communication module of the receive power connector.

11 . The supply charging device of claim 10 , wherein the data communication module includes a data communication module shield surrounding the data communication module housing, the data communication module shield being electrically connected to a wire shield of the data communication module wire.

12 . The supply charging device of claim 1 , wherein the supply housing includes a main body and a cover coupled to the main body, the cover being opened to expose the supply cable chamber to terminate the supply power contacts to the supply power cables.

13 . The supply charging device of claim 12 , wherein the cover is rotatably coupled to the main body at a cover axle.

14 . The supply charging device of claim 12 , wherein the cover forms a covered space, the data communication module including a data communication module wire extending through the covered space from the main body to the cable end to exit the supply housing at the bottom of the supply housing.

15 . The supply charging device of claim 12 , wherein the cover is coupled to the main body at the rear.

16 . The supply charging device of claim 12 , wherein the cover is secured to the main body to compress the supply power cables between the main body and the cover to provide cable strain relief for the supply power cables.

17 . A supply charging device for a mobile device, the supply charging device comprising:
a supply power connector having a supply housing extending between a front and a rear, the supply housing having a top and a bottom, the supply power connector having a mating end at the front, the mating end configured to be mated with a receive power connector of the mobile device along a mating axis, the supply power connector having a cable end at the bottom, the supply housing including a supply contact chamber at the mating end and a supply cable chamber at the cable end, the supply power connector including supply power contacts in the supply contact chamber for mating with the receive power connector along the mating axis, each supply power contact including a cable clamp including a cable space between a base and a clamp member, the clamp member moveable relative to the base between a clamped position and a released position, wherein a size of the cable space is smaller in the clamped position, the supply power connector including a data communication module at the mating end for electrical connection with the receive power connector; and a cable assembly coupled to the supply power connector and extending from the cable end at the bottom of the supply housing, the cable assembly including supply power cables terminated to the corresponding supply power contacts, the supply power cables extending along cable axes oriented non-parallel to the mating axis, each supply power cable including an end received in the cable space of the corresponding cable clamp, wherein the end of the supply power cable is compression connected between the base and the clamp member when in the clamped position, wherein the cable clamp includes a set screw operably coupled between the base and the clamp member, the set screw being tightened to move the clamp member from the released position to the clamped position to clamp to the end of the supply power cable.

18 . The supply charging device of claim 17 , wherein the supply housing includes a main body and a cover coupled to the main body, the cover being opened to expose

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Mostoller Matthew Edward
• Daily Christopher George

Classifications

• H02J7/40

  characterised by the exchange of charge or discharge related data · CPC title

• H01R13/5829

  the clamping part being flexibly or hingedly connected to the housing · CPC title

• H01R13/501

  comprising an integral hinge or a frangible part · CPC title

• H01R4/363

  with intermediate part between tip and conductive member · CPC title

• B60L53/16

  Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles · CPC title