Modular battery pack

Patent metadata

Field	Value
Publication number	US-12573701-B2
Application number	US-202118247837-A
Country	US
Kind code	B2
Filing date	Oct 5, 2021
Priority date	Oct 12, 2020
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

Provided is a modular battery pack having six sides comprises a plurality of battery cells, a first and second cell holder having openings or notches to receive the ends of the battery cells, an electrical outlet connected to the plurality of battery cells, two plates attached to the sides of the cell holders, and two side housings that together form four sides of the modular battery pack, while the two plates form a fifth and a sixth side of the battery pack.

First claim

What is claimed is:

1 . A modular battery pack having six sides comprising:
a plurality of battery cells, each cell having a first end and a second end; a first cell holder having a first side and a second side disposed opposite the first side, the first side having openings or notches to receive the first end of the battery cells; a second cell holder having a first side and a second side disposed opposite the first side, the first side having openings or notches to receive the second end of the battery cells; an electrical outlet connected to the plurality of battery cells; a first plate attached to the second side of the first cell holder; a second plate attached to the second side of the second cell holder; a first side housing and a second side housing that together form four sides of the modular battery pack; and a thermally conductive adhesive in contact with a battery cell and one of the first plate and the second plate, wherein the first plate forms a fifth side of the modular battery pack, and wherein the second plate forms a sixth side of the modular battery pack.

2 . The modular battery pack of claim 1 , wherein the first cell holder comprises slats and fittings on the second side.

3 . The modular battery pack of claim 1 , further comprising bus bars in contact with one of the first cell holder and the second cell holder.

4 . The modular battery pack of claim 1 , wherein the first cell holder and the second cell holder comprise polycarbonate.

5 . The modular battery pack of claim 4 , wherein the first cell holder and the second cell holder further comprise at least one compound selected from the group consisting of acrylonitrile butadiene styrene, polytetrafluorethylene, an aromatic phosphate ester, a phosphazene, bisphenol-A diphenyl phosphate, triphenyl phosphate and resorcinol bis-diphenyl phosphate.

6 . The modular battery pack of claim 4 , wherein the polycarbonate comprises thermally conductive polycarbonate.

7 . The modular battery pack of claim 1 , wherein the first side housing and/or the second side housing comprise polycarbonate.

8 . The modular battery pack of claim 7 , wherein the first side housing and the second side housing further comprise at least one compound selected from the group consisting of acrylonitrile butadiene styrene, polytetrafluorethylene, an aromatic phosphate ester, a phosphazene, bisphenol-A diphenyl phosphate, triphenyl phosphate and resorcinol bis-diphenyl phosphate.

9 . The modular battery pack of claim 1 , wherein the first plate and/or the second plate comprise a metal.

10 . The modular battery pack of claim 9 , wherein the metal is aluminum.

11 . The modular battery pack of claim 1 , wherein the first plate and/or the second plate comprise thermally conductive polycarbonate.

12 . The modular battery pack of claim 1 , wherein the first plate or the second plate further comprise cooling channels.

13 . The modular battery pack of claim 1 , wherein each side faces 90 degrees apart from four other sides, and 180 degrees apart from one other side.

14 . The modular battery pack of claim 1 , wherein the first side housing and the second side housing substantially envelope the first plate, the second plate, the first cell holder, the second cell holder, and the battery cells.

15 . The modular battery pack of claim 1 , wherein the first side housing and the second side housing together protrude further in any direction, than the first plate and the second plate.

16 . The modular battery pack of claim 1 , further comprising foam disposed between the first cell holder and the second cell holder.

17 . The modular battery pack of claim 16 , wherein the foam has a thermal conductivity of 1 W/m-K or greater.

Assignees

• Covestro Llc

Inventors

• Davis Terry
• Capati Nathalie
• Aby-Eva Gregoire

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M50/213

  adapted for cells having curved cross-section, e.g. round or elliptic (H01M50/209, H01M50/216 take precedence) · CPC title

• H01M50/264

  for cells or batteries, e.g. straps, tie rods or peripheral frames · CPC title

• H01M50/227

  Organic material · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title