Electrode catalyst layer, membrane electrode assembly, and polymer electrolyte fuel cell

Patent metadata

Field	Value
Publication number	US-12573640-B2
Application number	US-202318122438-A
Country	US
Kind code	B2
Filing date	Mar 16, 2023
Priority date	Sep 17, 2020
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

An object is to provide an electrode catalyst layer, a membrane electrode assembly, and a polymer electrolyte fuel cell that can suppress decrease in durability of the membrane electrode assembly and decrease in power generation performance of the polymer electrolyte fuel cell by suppressing crack generation in the electrode catalyst layer. An electrode catalyst layer according to one aspect of the present invention is an electrode catalyst layer including at least: a catalytic substance; aggregates of polymer electrolytes; and polymer electrolyte fibers. In the electrode catalyst layer, an amount of phosphorus and an amount of platinum defined via elemental analysis by energy dispersive X-ray spectroscopy (EDX) satisfy a following equation (1)

0<P/Pt≤3.0  Equation (1).

First claim

What is claimed is:

1 . An electrode catalyst layer, comprising:
a catalyst; catalyst-supporting carbon particles which support the catalyst; a polymer electrolyte; and a fibrous substance, wherein in the electrode catalyst layer, an amount of phosphorus (P) and an amount of platinum (Pt) defined via elemental analysis by energy dispersive X-ray spectroscopy (EDX) satisfy a following equation (1)
0<P/Pt≤3.0  Equation (1).

2 . The electrode catalyst layer of claim 1 , wherein the fibrous substance has an average fiber diameter in a range of 100 nm or more and 500 nm or less.

3 . The electrode catalyst layer of claim 1 , wherein the fibrous substance has an average fiber length in a range of 1 μm or more and 150 μm or less.

4 . The electrode catalyst layer of claim 1 , further comprising carbon fibers.

5 . The electrode catalyst layer of claim 1 , wherein the fibrous substance is made of a polymer electrolyte.

6 . A membrane electrode assembly comprising:
a polymer electrolyte membrane; and a pair of electrode catalyst layers sandwiching the polymer electrolyte membrane, wherein at least one of the electrode catalyst layers serves as the electrode catalyst layer of claim 1 .

7 . A polymer electrolyte fuel cell comprising:
the membrane electrode assembly of claim 6 ; and a pair of separators sandwiching the membrane electrode assembly.

Assignees

• Toppan Inc

Inventors

• Chinone Hiroyuki
• Ozawa Madoka

Classifications

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M8/1065

  characterised by the form, e.g. perforated or wave-shaped · CPC title

• H01M8/1018

  Polymeric electrolyte materials · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M4/92

  Metals of platinum group (H01M4/94 {, H01M4/9058} take precedence) · CPC title