High voltage DC contactor isolation via electromechanical actuation

Patent metadata

Field	Value
Publication number	US-12573570-B2
Application number	US-202318479349-A
Country	US
Kind code	B2
Filing date	Oct 2, 2023
Priority date	Oct 2, 2023
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

A high voltage DC contactor control system. The system reduces/eliminates arcing in in contactors and includes a short circuit protection system operably connected to the drive voltage configured to reducing arcing between portions of the contactor. The short circuit protection system includes a first arc prevention element and a first arc prevention driver configured to cause the first arc prevention element to be disposed between the first and second portions of the first contactor to prevent arcing between them.

First claim

What is claimed is:

1 . A high voltage DC contactor control system comprising:
a first contactor configured to be connected to a positive feeder line, the first contactor being controlled by a drive voltage and having a first portion and a second portion that when in contact allow current to flow between them; a short circuit protection system operably connected to the drive voltage configured to reducing arcing between portions of the first contactor, the short circuit protection system comprising:
a first arc prevention element; and
a first arc prevention driver configured to cause the first arc prevention element to be disposed between the first and second portions of the first contactor to prevent arcing between them;
the high voltage DC contactor control system further comprising a sensor to sense a short circuit; and a contactor controller configured to control operation of the first contactor and the short circuit protection system; wherein the contactor controller is configured, in the event of a short circuit, to cause the first contactor to open by removing the drive voltage from first contactor and to cause the short circuit protection supply system to move the first arc prevention element between the first and second portions by providing the drive voltage to it.

2 . The high voltage DC contactor control system of claim 1 , wherein the contractor controller is configured to cause the first arc prevention element to begin moving at the same time as or before the first contactor begins opening.

3 . The high voltage DC contactor control system of claim 1 , wherein the first arc prevention driver is a coil.

4 . The high voltage DC contactor control system of claim 3 , wherein the first arc prevention element includes a metallic portion and an insulating portion and the first arc prevention driver is configured to electrically interact with the metallic portion to cause the insulation portion to move between the first and second portion of the contactor.

5 . The high voltage DC contactor control system of claim 4 , wherein the insulating portion is formed of a dielectric material.

6 . The high voltage DC contactor control system of claim 1 , further comprising:
a second contactor connected to a negative feeder line, the second contactor being controlled by the drive voltage and having a first portion and a second portion that when contacting allow current to flow between them; and wherein the short circuit protection system further includes:
a second arc prevention element; and
a second arc prevention driver configured to cause the second arc prevention element to be disposed between the first and second portions of the second contactor to prevent arcing between them.

7 . A method of controlling a DC contactor, the method comprising:
determining that a short circuit exists on a positive feeder line; opening a first contactor connected to the positive feeder line, the first contactor being controlled by a drive voltage and having a first portion and a second portion that when contacting allow current to flow between them, wherein opening includes removing the drive voltage from the first contactor; and moving a first arc prevention element between the first and second portions of the first contactor to prevent arcing between them, wherein moving the first arc protection element includes providing the drive voltage to a first arc prevention driver that control the first arc protection element.

8 . The method of claim 7 , wherein a contactor controller controls operation of the first contactor and the first arc prevention driver based on the determination that the short circuit exists.

9 . The method of claim 7 , wherein the first arc prevention driver is a coil.

10 . The method of claim 9 , wherein the first arc prevention element includes a metallic portion and an insulating portion and the first arc prevention driver electrically interacts with the metallic portion to cause the insulation portion to move between the first and second portion of the contactor.

11 . The method of claim 10 , wherein the insulating portion is formed of a dielectric material.

12 . A high voltage DC contactor control system comprising:
a control element configured to be connected to a positive feeder line to control power through the positive feeder line; a short circuit protection system operably connected to a drive voltage and configured to reducing arcing between portions of the first contactor, the short circuit protection system comprising:
a first contactor configured to be connected to a positive feeder line, the first contactor configured to be controlled by the drive voltage and having a first portion and a second portion that when in contact allow current to flow between them;
a first arc prevention element; and
a first arc prevention driver configured to cause the first arc prevention element to be disposed between the first and second portions of the first contactor to prevent arcing between them;
the high voltage DC contactor control system further comprising a sensor to sense a short circuit; and a contactor controller configured to apply the drive voltage which causes the first arc prevention element to move between the first and second positions when a short circuit is sensed.

13 . The high voltage DC contactor control system of claim 12 , wherein the contractor controller is configured to cause the control element to become non-conductive in the event of a short circuit.

14 . The high voltage DC contactor control system of claim 13 , wherein first arc prevention element is configured to begin moving as or before the first contactor begins opening.

Assignees

• Hamilton Sundstrand Corp

Inventors

• Seagren Robert L
• Gomes Alex
• Swenson Joshua C

Classifications

• H01H2033/426

  Details concerning the connection of the isolating driving rod to a metallic part · CPC title

• H01H33/6641

  making use of a separate coil · CPC title

• H01H33/26

  Means for detecting the presence of an arc or other discharge · CPC title

• H01H33/045

  for arcs formed during closing · CPC title

• H01H33/06 Primary

  Insulating body insertable between contacts · CPC title