Method and system for producing refined hydrocarbons from waste plastic pyrolysis oil

Patent metadata

Field	Value
Publication number	US-12570906-B2
Application number	US-202418582665-A
Country	US
Kind code	B2
Filing date	Feb 21, 2024
Priority date	Apr 19, 2023
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

The present disclosure relates to a method and system for producing refined hydrocarbons from waste plastic pyrolysis oil. The method and system for producing refined hydrocarbons from waste plastic pyrolysis oil according to the present disclosure may minimize formation of an ammonium chloride salt (NH 4 Cl) and may prevent an adhesion phenomenon of impurity particles in a reactor in a refining process of waste plastic pyrolysis oil containing impurities including chlorine and nitrogen. In addition, the method and system for producing refined hydrocarbons according to the present disclosure may have excellent refining efficiency and may implement a long-term operation of a process because deactivation of a catalyst used in the process is reduced or prevented, and may produce refined hydrocarbons having a low content of impurities and a low content of olefins from waste plastic pyrolysis oil.

First claim

What is claimed is:

1 . A method for producing refined hydrocarbons from waste plastic pyrolysis oil, the method comprising:
a dehydration operation applying a voltage to a first mixed solution comprising the waste plastic pyrolysis oil, washing water, and a demulsifier to provide a dehydrated solution; a hydrotreating operation hydrotreating a second mixed solution comprising the dehydrated solution and a sulfur source to produce a refined oil; and a solvent extraction operation extracting the refined oil to produce an oil product comprising the refined hydrocarbons.

2 . The method of claim 1 , wherein in the dehydration operation, the waste plastic pyrolysis oil is included in a greater volume than the washing water.

3 . The method of claim 2 , wherein in the dehydration operation, the waste plastic pyrolysis oil and the washing water are included in the first mixed solution at a volume ratio of 1:0.001 to 1:0.5.

4 . The method of claim 1 , wherein in the dehydration operation, the waste plastic pyrolysis oil and the demulsifier are included in the first mixed solution at a volume ratio of 1:0.000001 to 1:0.001.

5 . The method of claim 1 , wherein the voltage is applied as an alternating current or a combination of an alternating current and a direct current.

6 . The method of claim 1 , whereing the voltage is applied through at least one pair of vertical electrodes.

7 . The method of claim 1 , further comprising, after the application of the voltage in the dehydration operation, removing a rag layer from the dehydrated solution.

8 . The method of claim 1 , wherein the dehydration operation is performed at a temperature of 20° C. to 300° C.

9 . The method of claim 1 , wherein a ratio of a content of moisture in the waste plastic pyrolysis oil to a content of moisture in the dehydrated solution is 1:0.0001 to 1:0.9.

10 . The method of claim 1 , wherein the dehydrated solution is additionally dehydrated by condensation of moisture.

11 . The method of claim 1 , whereing a weight ratio of nitrogen to chlorine in the second mixed solution is 1:1 to 1:10.

12 . The method of claim 1 , wherein the sulfur source includes sulfur-containing oil.

13 . The method of claim 12 , wherein the sulfur-containing oil is included in an amount of less than 0.5 parts by weight with respect to 100 parts by weight of the dehydrated solution.

14 . The method of claim 1 , wherein the sulfur source includes one or two or more sulfur-containing organic compounds selected from the group consisting of a disulfide-based compound, a sulfide-based compound, a sulfonate-based compound, and a sulfate-based compound.

15 . The method of claim 1 , wherein the hydrotreating operation is performed in the presence of a molybdenum-based hydrotreating catalyst.

16 . The method of claim 15 , wherein the molybdenum-based hydrotreating catalyst is a catalyst in which molybdenum, or molybdenum and one or more of nickel, cobalt, and tungsten are supported on a support.

17 . The method of claim 1 , wherein the hydrotreating is performed at a pressure of 50 bar to 150 bar.

18 . The method of claim 1 , further comprising, after the hydrotreating operation, separating a stream including the refined oil by gas-liquid separation to produce a liquid stream, and washing the liquid stream with water.

19 . The method of claim 1 , wherein the process further comprises distillation of the refined oil to produce a refined fraction, and the refined fraction is subjected to the solvent extraction operation.

20 . The method of claim 1 , wherein the solvent extraction operation is performed on a mixed oil comprising the refined oil and petroleum hydrocarbons.

Assignees

• Sk Innovation Co Ltd
• Sk Geo Centric Co Ltd

Inventors

• Kim Yong Woon
• Kang Seo Yeong
• Kang Soo Kil
• Park Min Gyoo
• Park Young Moo
• Shin Min Woo
• Lee Jae Hwan
• Jang Jin Seong
• Jo Sang Hwan

Classifications

• C10G67/04

  including solvent extraction as the refining step in the absence of hydrogen · CPC title

• C10G2300/1003

  Waste materials · CPC title

• C10G33/02 Primary

  with electrical or magnetic means · CPC title

• C10G32/02

  by electric or magnetic means · CPC title

• C10G1/002

  in combination with oil conversion- or refining processes · CPC title