Process for producing polymer-grade (meth)acrylic acid
US-10961179-B2 · Mar 30, 2021 · US
US12570595B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12570595-B2 |
| Application number | US-202117921693-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 27, 2021 |
| Priority date | Dec 3, 2020 |
| Publication date | Mar 10, 2026 |
| Grant date | Mar 10, 2026 |
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Provided is a process for producing acrylic acid, wherein the process comprises a first step and a second step in which a first absorbent is added to a reaction product of a bio-material and cooled to separate a first low-boiling-point material including acetaldehyde (ACHO) and a first high-boiling-point material including acrylic acid (AA). The process is capable of producing high-purity acrylic acid at high yield, and acetaldehyde is produced as by-product along with the reaction product of the bio-material. The process includes separating the acetaldehyde produced as by-product into a high-purity product at high yield.
Opening claim text (preview).
The invention claimed is: 1 . A process for producing acrylic acid, the process comprising: (step 1 ) separating a first low-boiling-point material including acetaldehyde (ACHO) and a first high-boiling-point material including acrylic acid (AA) by adding a first absorbent to a reaction product of a bio-raw material and cooling the result; (step 2 ) separating a second low-boiling-point material including acetaldehyde (ACHO) and a second high-boiling-point material including acrylic acid (AA) by distilling the first high-boiling-point material including acrylic acid (AA); (step 3 ) separating a first incompressible material and a third low-boiling-point material including acetaldehyde (ACHO) by adding a second absorbent to the first low-boiling-point material including acetaldehyde (ACHO) and cooling the result; and (step 4 ) producing acrylic acid by purifying the second high-boiling-point material including acrylic acid (AA), wherein the step 3 includes a step of separating through an absorption tower; and the absorption tower has a temperature of higher than or equal to 0° C. and lower than or equal to 100° C. and an inner pressure of greater than or equal to 0.1 bar and less than or equal to 10.0 bar. 2 . The process of claim 1 , wherein the first absorbent includes a material having a boiling point difference of 20° C. or higher compared to a normal boiling point (NBP) of the acrylic acid (AA) and a boiling point difference of 50° C. or higher compared to a normal boiling point (NBP) of the acetaldehyde (ACHO). 3 . The process of claim 1 , wherein the second absorbent includes, as a material having a higher boiling point compared to a normal boiling point (NBP) of the acetaldehyde (ACHO), a material having a boiling point difference of 20° C. or higher. 4 . The process of claim 1 , wherein the step 1 includes a step of separating through a cooling tower; and the cooling tower has a cooling temperature of higher than or equal to 10° C. and lower than or equal to 150° C. and an inner pressure of greater than or equal to 0.5 bar and less than or equal to 5.0 bar. 5 . The process of claim 1 , wherein the first absorbent is included so that acrylic acid (AA) included in the first low-boiling-point material of the step 1 is included in 1 parts by weight or less with respect to 100 parts by weight of acrylic acid in the reaction product of the bio-raw material. 6 . The process of claim 1 , wherein the second absorbent is included so that acetaldehyde (ACHO) included in the first incompressible material of the step 3 is included in 1 parts by weight or less with respect to 100 parts by weight of acetaldehyde in the reaction product of the bio-raw material. 7 . The process of claim 1 , wherein separating of the second low-boiling-point material including acetaldehyde (ACHO) is carried out in step 2 and the separating of the third low-boiling-point material including acetaldehyde (ACHO) is carried out in step 3 to separate acetaldehyde and the second absorbent. 8 . The process of claim 7 , wherein the separating the second low-boiling-point material includes separating through a separation tower; and the separation tower has a temperature of higher than or equal to 10° C. and lower than or equal to 200° C. and an inner pressure of greater than or equal to 0.3 bar and less than or equal to 10.0 bar. 9 . The process of claim 1 , wherein the second absorbent has a temperature of higher than or equal to −5° C. and lower than or equal to 20° C. 10 . The process of claim 7 , wherein a purity of the acetaldehyde is 95% or greater, and a recovery rate thereof based on the reaction product of the bio-raw material is 95% or greater.
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