Methods for preparing alkali metal-intercalated hexagonal boron nitride materials, resultant products and uses thereof

Patent metadata

Field	Value
Publication number	US-12570530-B2
Application number	US-202418793203-A
Country	US
Kind code	B2
Filing date	Aug 2, 2024
Priority date	Feb 4, 2022
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

Embodiments relate to the field of hexagonal boron nitride (hBN). In particular, to an alkali metal (A) intercalated hBN material. The A-intercalated hBN is chemically active, electrically conducting, and superconducting. The A-intercalated hBN is spontaneously soluble in aprotic organic solvents to form dispersions of exfoliated reduced 2-dimensional hBN sheets in organic solvents. The dispersions of exfoliated reduced 2-dimensional hBN materials in organic solvents materials can be reacted with metal salts to form 2-dimensional hBN-supported metal and/or metal oxide nanoparticle composites. The solutions/dispersions of exfoliated reduced 2-dimensional hBN materials in organic solvents can be transferred to water or organic solvents to form stable aqueous and organic suspensions of 2-dimensional hBN.

First claim

What is claimed is:

1 . A method for preparing a dispersion of exfoliated reduced/negatively charged 2-dimensional hexagonal boron nitride (hBN) sheet in a polar aprotic organic solvent, the method comprising performing the following steps within an inert environment:
(i) providing an alkali metal-intercalated hBN, the alkali metal-intercalated hBN comprising hBN with an alkali metal intercalated between the hBN layers, wherein the alkali metal is potassium; (ii) adding an organic polar aprotic solvent (A) or a mixture (A′) of polar aprotic solvents under anhydrous inert atmosphere to the alkali metal-intercalated hBN; and (iii) agitating the mixture formed by (i) and (ii) until a dispersion of reduced/negatively charged exfoliated 2-dimensional hBN sheet is formed.

2 . The method of claim 1 , wherein agitation occurs for an amount of time.

3 . The method of claim 1 , wherein agitation occurs longer than 0 minutes.

4 . The method of claim 1 , wherein the organic aprotic solvent is tetrahydrofuran (THF).

5 . The method of claim 1 , wherein agitation involves mechanical stirring, magnetic stirring, and/or agitation without stirring.

6 . The method according to claim 1 , further comprising centrifugation.

7 . The method according to claim 1 , wherein step (iii) is performed in the absence of sonication.

8 . The method of claim 1 , wherein the organic aprotic solvent (A) has a dielectric constant between 25 and 200.

9 . The method of claim 1 , further comprising:
depositing the dispersion on a substrate.

10 . The method of claim 1 , further comprising:
depositing the dispersion on a substrate via stamping, spin coating, printing, spray coating, or electroplating to form a film, a membrane, or a coating.

Assignees

• Penn State Res Found

Inventors

• Bepete George
• Zhu Yanglin
• Lei Yu
• Trinidad Perez Pedro Rafael
• Perea Lopez Nestor
• Mao Zhiqiang
• Crespi Vincent Henry
• Terrones Mauricio

Classifications

• C01P2004/64

  Nanometer sized, i.e. from 1-100 nanometer · CPC title

• C01P2002/60

  Compounds characterised by their crystallite size · CPC title

• C01P2002/20

  Two-dimensional structures · CPC title

• C01D13/00

  Compounds of sodium or potassium not provided for elsewhere · CPC title

• B01J37/12

  Oxidising · CPC title