Multi-mode control method for PFC switching power supply

Patent metadata

Field	Value
Publication number	US-12567800-B2
Application number	US-202418636888-A
Country	US
Kind code	B2
Filing date	Apr 16, 2024
Priority date	Apr 16, 2024
Publication date	Mar 3, 2026
Grant date	Mar 3, 2026

Abstract

A PFC controller for a PFC switching power supply is disclosed. The PFC controller includes a peak controller configured to receive a feedback signal that is indicative of input power provided to a downstream power converter. The peak current controller is configured to generate a first reference current signal, while a first multiplier generates a product signal by multiplying a reference sign with the first reference current signal. A second multiplier generates a second reference current based on the product signal and a voltage error signal. A current regulator generates a current regulation signal using the second reference current and a line current. A modulator is configured to regulate the output power produced by the PFC switching power supply using the current regulation signal.

First claim

What is claimed is:

1 . A power factor correction (PFC) controller for a PFC switching power supply, the PFC controller comprising:
a peak current controller configured to receive, on a feedback terminal, a feedback signal indicative of input power of a downstream power converter, wherein the peak current controller is further configured to produce a first reference current signal using the feedback signal; a first multiplier configured to generate a product signal based on a product of a reference sine wave signal and the first reference current signal, wherein the reference sine wave signal is based on an AC input signal received by the PFC switching power supply; a second multiplier configured to generate a second reference current signal based on the product signal and a voltage error signal; a current regulator configured to generate a current regulation signal using the second reference current signal and a line current of the PFC switching power supply; and a modulator configured to, using the current regulation signal, regulate output power produced by the PFC switching power supply, wherein, to regulate the output power, the modulator is configured to control an asserted time of a signal applied to a drive terminal.

2 . The PFC controller of claim 1 , wherein a control scheme used in each of a plurality of operating modes of the PFC controller is shared among the plurality of operating modes.

3 . The PFC controller of claim 2 , wherein the plurality of operating modes includes a discontinuous current mode, a critical current mode, and a continuous current mode.

4 . The PFC controller of claim 1 , wherein the modulator is configured to control the asserted time of the signal applied to the drive terminal using pulse width modulation (PWM), wherein the drive terminal is coupled to a control terminal of a switch of the PFC switching power supply.

5 . The PFC controller of claim 1 , further comprising a reference signal generator configured to produce the reference sine wave signal using an input reference signal, wherein the reference signal generator is further configured to generate a voltage signal indicative of a root-mean-square (RMS) voltage of the AC input signal.

6 . The PFC controller of claim 5 , wherein, to produce the first reference current signal, the peak current controller is configured to divide the feedback signal by the voltage signal.

7 . The PFC controller of claim 1 , further comprising an error amplifier configured to generate the voltage error signal based on a reference voltage and DC sense voltage received from the PFC switching power supply.

8 . The PFC controller of claim 1 , further comprising an over current protection unit, wherein the modulator is configured to cause the line current to be limited in response to detection of an over-current condition by the over current protection unit.

9 . The PFC controller of claim 1 , further comprising a driver configured to control activation of a switch of the PFC switching power supply based on a control signal received from the modulator.

10 . A method for operating a power factor correction (PFC) switching power supply, the method comprising:
regulating, using a controller, output power produced by the PFC switching power supply, wherein the regulating includes:
generating, by a peak current controller and using a feedback signal indicative of an amount of power drawn by a downstream load, a first reference current signal;
multiplying, using a first multiplier, a reference sine wave signal and the first reference current signal to produce a product signal, wherein the reference sine wave signal is based on an AC input signal received by the PFC switching power supply;
multiplying, using a second multiplier, the product signal and a voltage error signal to generate a second reference current signal;
generating, by a current regulator using the second reference current signal and a line current in the PFC switching power supply, a current regulation signal; and
controlling, by a modulator and using the current regulation signal, an asserted time of a signal applied to a drive terminal of the PFC switching power supply.

11 . The method of claim 10 , further comprising implementing, using the controller, a control scheme that is shared among each of a plurality of operating modes.

12 . The method of claim 11 , wherein the plurality of operating modes includes a discontinuous current mode.

13 . The method of claim 11 , wherein the plurality of operating modes includes a continuous current mode.

14 . The method of claim 11 , wherein the plurality of operating modes includes a critical current mode.

15 . The method of claim 10 , wherein controlling the asserted time of the signal applied to the drive terminal of the PFC switching power supply comprises the modulator using pulse width modulation (PWM).

16 . The method of claim 10 , further comprising generating, using a reference signal generator, the reference sine wave signal, and wherein the method further comprises generating, using the reference signal generator, a voltage signal indicative of a root-mean-square (RMS) voltage of the AC input signal.

17 . The method of claim 16 , further comprising dividing, using the peak current controller, the feedback signal by the voltage signal to produce the first reference current signal.

18 . The method of claim 10 , further comprising producing the voltage error signal using an error amplifier, a reference voltage, and a DC sense voltage received from the PFC switching power supply.

19 . A power factor correction (PFC) switching power supply comprising:
a filter configured to produce a filtered AC signal by filtering an AC input signal received by the PFC switching power supply; a rectifier configured to rectify the filtered AC signal to produce a rectified signal; an inductor coupled between the rectifier and a switch node; an electrically-controlled switch having a first terminal coupled to the switch node, a second terminal coupled to a reference node, and a control terminal; and a PFC controller having an input reference signal terminal, a feedback input-terminal, and a control output terminal, wherein the PFC controller is configured to regulate output power produced by the PFC switching power supply, wherein the PFC controller includes:
a reference signal generator configured to produce a reference sine wave signal using an input reference signal received via the input reference signal terminal, and further configured to produce, using the input reference signal, a voltage signal indicative of a root-mean-square (RMS) voltage of the AC input signal;
a peak current generator configured to receive, on the feedback terminal, a feedback signal indicative of the output power produced by the PFC switching power supply, and generate a first reference current signal by dividing the feedback signal by the voltage signal;
a first multiplier configured to generate a product signal based on a product of the reference sine wave signal and the first reference current signal;
an error amplifier configured to output a voltage error signal based on a reference voltage and DC sense voltage indicative of a DC output voltage generated by the PFC switching power supply;
a second multiplier configured to generate a second reference current signal based on the product signal and the voltage error signal;
a current regulator configured to generate a current regulation signal using the second reference current signal and a line curre

Assignees

• Semiconductor Components Ind Llc

Inventors

• Stuler Roman
• Drda Vaclav

Classifications

• H02M1/4225 Primary

  using a non-isolated boost converter · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title

• H02M1/0025

  Arrangements for modifying reference values, feedback values or error values in the control loop of a converter · CPC title

• H02M7/219

  in a bridge configuration · CPC title

• H02M1/4233 Primary

  using a bridge converter comprising active switches · CPC title