Magnetic flux modulated type magnetic gear

Patent metadata

Field	Value
Publication number	US-12567790-B2
Application number	US-202118273975-A
Country	US
Kind code	B2
Filing date	Mar 12, 2021
Priority date	Mar 12, 2021
Publication date	Mar 3, 2026
Grant date	Mar 3, 2026

Abstract

A magnetic flux modulated type magnetic gear includes a small number of poles mechanism which has a plurality of magnetic poles, a large number of poles mechanism which has more magnetic poles than the small number of poles mechanism, and a pole piece which is provided between the small number of poles mechanism and the large number of poles mechanism, wherein, in the magnetic pole of the large number of poles mechanism, a permanent magnet and a magnetic field coil are provided. And the magnetic field coil is connected to a direct current power supply, which can be turned on and off.

First claim

What is claimed is:

1 . A magnetic flux modulated type magnetic gear, comprising:
a small number of poles mechanism which has a plurality of magnetic poles, a large number of poles mechanism which has more magnetic poles than the small number of poles mechanism, and a pole piece which is provided between the small number of poles mechanism and the large number of poles mechanism, wherein a permanent magnet and a magnetic field coil are provided in one of the magnetic poles of the large number of poles mechanism, the magnetic field coil is connected to a direct current power supply via a switch, and the direct current power supply is configured to be turned on and off during operation of the magnetic flux modulated type magnetic gear.

2 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein
the small number of poles mechanism, the large number of poles mechanism, and the pole piece each have a rotation center to become the same center, and any one of the small number of poles mechanism, the large number of poles mechanism, and the pole piece is connected to an input axis, and another one is connected to an output axis.

3 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein a magnetization direction thickness of a permanent magnet which is provided in one of the magnetic poles of the small number of poles mechanism is larger than a magnetization direction thickness of the permanent magnet which is provided in the large number of poles mechanism.

4 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the large number of poles mechanism is a stator which is rotation fixed.

5 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the large number of poles mechanism has a teeth part which is projected toward a magnetic gap face.

6 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the permanent magnet is arranged at a tip of a teeth part which is provided in the large number of poles mechanism.

7 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the permanent magnet is embedded in a teeth part which is provided in the large number of poles mechanism.

8 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the permanent magnet and the magnetic field coil are provided in a teeth part which is provided in the large number of poles mechanism.

9 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein
the large number of poles mechanism is provided with first teeth parts which are each arranged with the permanent magnet, and second teeth parts which are each wound around with the magnetic field coil, first magnetization directions of the first teeth parts which are each provided with the permanent magnet are in the same direction, toward a magnetic gap face, and second magnetization directions of the second teeth parts which are each provided with the magnetic field coil are in the opposite direction of the first magnetization directions of the first teeth parts which are each provided with the permanent magnet, toward the magnetic gap face.

10 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein
the large number of poles mechanism is provided with first teeth parts which are each arranged with the permanent magnet, and second teeth parts which are each wound around with the magnetic field coil, magnetization directions of the first teeth parts which are each provided with the permanent magnet are reversed for each first teeth part, toward a magnetic gap face, and the second teeth parts which are each provided with the magnetic field coil are magnetized, so that magnetomotive forces of the magnetic poles may become the same in direction and intensity.

11 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the permanent magnet is arranged between adjoining teeth parts and magnetized in a circumference direction.

12 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the permanent magnet is composed of a variable magnet material, which is adjustable in an amount of generated magnetic flux when current is applied to the magnetic field coil.

13 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein the small number of poles mechanism is arranged at an inside diameter side, and the large number of poles mechanism is arranged at an outside diameter side.

14 . The magnetic flux modulated type magnetic gear, as claimed in claim 1 , wherein a magnetic gap is provided, in an axis direction, between the small number of poles mechanism and the pole piece, and also between the pole piece and the large number of poles mechanism.

15 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein the direct current power supply and the switch are configured to:
apply a direct current to the magnetic field coil when a drive condition requires a larger torque than a torque generatable by the permanent magnet alone, and not apply the direct current to the magnetic field coil during when a drive condition does not require the larger torque.

16 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein a magnetization direction thickness of the permanent magnet in the large number of poles mechanism is less than a magnetization direction thickness of a permanent magnet in the small number of poles mechanism.

17 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein the permanent magnet in the large number of poles mechanism is composed of a variable magnet material such that an amount of magnetic flux generated by the permanent magnet is adjustable when a direct current is applied to the magnetic field coil by the direct current power supply and the switch.

18 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein
the permanent magnet in the large number of poles mechanism is configured to produce a necessary minimum transmission torque when no direct current is applied to the magnetic field coil by the direct current power supply and the switch, and wherein application of the direct current to the magnetic field coil by the direct current power supply and the switch increases the transmission torque above the necessary minimum transmission torque.

19 . The magnetic flux modulated type magnetic gear as claimed in claim 1 , wherein
the large number of poles mechanism comprises a plurality of teeth parts each projected toward a magnetic gap face, and for at least one of the teeth parts:
the permanent magnet is arranged at a tip portion of the at least one teeth part at a magnetic gap face side, or is embedded in a magnet insertion hole provided in the tip portion of the at least one teeth part at the magnetic gap face side, and
the at least one teeth part is wound around with the magnetic field coil.

Assignees

• Mitsubishi Electric Corp

Inventors

• Okazaki Kodai
• Kitao Junji

Classifications

• H02K7/083

  radially supporting the rotary shaft at both ends of the rotor (H02K7/086, H02K7/09 take precedence) · CPC title

• H02K7/088

  radially supporting the rotor directly · CPC title

• H02K16/025

  with rotors and moving stators connected in a cascade (cascade arrangement of an asynchronous motor with another dynamo-electric motor or converter H02K17/34) · CPC title

• H02K51/00

  Dynamo-electric gears, i.e. dynamo-electric means for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts · CPC title

• H02K49/102 Primary

  Magnetic gearings, i.e. assembly of gears, linear or rotary, by which motion is magnetically transferred without physical contact (magnetized gearings with physical contact F16H13/12, F16H49/005) · CPC title