Ventilation system with integrated drive system

Patent metadata

Field	Value
Publication number	US-12565894-B2
Application number	US-202318463356-A
Country	US
Kind code	B2
Filing date	Sep 8, 2023
Priority date	Sep 12, 2022
Publication date	Mar 3, 2026
Grant date	Mar 3, 2026

Abstract

A ventilating fan has a fan housing formed to define an interior space, an inlet opening, and an outlet opening spaced apart from the inlet opening, a fan wheel arranged to lie within the interior space, the fan wheel comprising a blade hub and a plurality of fan blades from the blade hub, and a fan-wheel rotation drive assembly configured to rotate the plurality of fan blades about a rotation axis, the fan-wheel rotation drive assembly comprising one or more rotor magnets fixed to the fan wheel and arranged circumferentially around the rotation axis, and one or more stator magnets fixed to the fan housing and arranged circumferentially around the rotation axis.

First claim

The invention claimed is:

1 . A ventilation fan comprising:
a fan housing formed to define an interior space, an inlet opening, and an outlet opening spaced apart from the inlet opening, a fan wheel arranged to lie within the interior space, the fan wheel defining a rotational axis about which the fan wheel is configured to rotate, the fan wheel comprising
a blade hub and
a plurality of fan blades, each of the plurality of fan blades having
a first end extending from the blade hub to a second end opposing the first end to define a fan blade length extending from the blade first end to the blade second end, wherein the fan blade length of the plurality of fan blades is oriented approximately parallel to the rotational axis,
an inner edge and an opposing outer edge, wherein the inner edge is located closer to the rotational axis than the outer edge and the blade is configured to move air away from the rotational axis when the fan wheel is rotated about the rotational axis,

a support ring secured to the second end of at least one fan blade of the plurality of fan blades, and
a fan-wheel rotation drive assembly configured to rotate the plurality of fan blades about the rotational axis, the fan-wheel rotation drive assembly comprising
one or more rotor magnets fixed to the support ring and arranged circumferentially around the rotational axis, and
one or more stator magnets fixed to the fan housing and arranged circumferentially around the rotational axis.

2 . The ventilation fan of claim 1 further comprising a controller coupled to each of the one or more stator magnets and configured to energize the one or more stator magnets and produce a magnetic field to cause magnetic interaction with at least one of the one or more rotor magnets so that the one or more rotor magnets and the plurality of fan blades rotate about the rotational axis.

3 . The ventilation fan of claim 1 wherein the support ring defines (i) an inner surface and an outer surface defining a thickness T, and (ii) an top edge and a bottom edge defining a height H, and the fan blade second end of one or more of the fan blades lies along the height H of the support ring.

4 . The ventilation fan of claim 3 wherein the fan blade second end of each of the fan blades lies along the height H of the support ring.

5 . The ventilation fan of claim 3 wherein the support ring is secured to the second end of one of the one or more fan blades and extends further away from the hub from the fan blade second end.

6 . The ventilation fan of claim 1 further comprising a stator magnet frame to which the one or more stator magnets are secured.

7 . The ventilation fan of claim 6 wherein the stator magnet frame is secured to the fan housing.

8 . The ventilation fan of claim 6 wherein the stator magnet frame extends about the rotor magnets on the fan wheel.

9 . The ventilation fan of claim 8 wherein the stator magnet frame extends less than 360 degrees about the rotation axis.

10 . The ventilation fan of claim 8 wherein the stator magnet frame extends 90 degrees about the rotation axis.

11 . The ventilation fan of claim 8 wherein the stator magnet frame extends less than 360 degrees about the rotation axis.

12 . The ventilation fan of claim 8 wherein the stator magnet frame extends 90 degrees about the rotation axis.

13 . A ventilation fan comprising;
a fan housing defining an interior space; at least one stator magnet connected to the fan housing; a fan wheel located within the interior space, the fan wheel defining a rotational axis about which the fan wheel is configured to rotate, the fan wheel comprising
a blade hub and
a plurality of fan blades, each of the plurality of fan blades having
a first end extending from the blade hub to a second end opposing the first end to define a fan blade length extending from the blade first end to the blade second end, wherein the fan blade length of the plurality of fan blades is oriented approximately parallel to the rotational axis,
an inner edge and an opposing outer edge, wherein the inner edge is located closer to the rotational axis than the outer edge and the blade is configured to move air away from the rotational axis when the fan wheel is rotated about the rotational axis;

at least one rotor magnet secured to the second end of one or more of the plurality of fan blades connected to the fan wheel; wherein at least one of the stator magnet and the rotor magnet is an electromagnet configured to produce a magnetic field to cause the other of the stator magnet and the rotor magnet to move.

14 . The ventilation fan of claim 13 further comprising a stator magnet frame to which the at least one stator magnet is secured, wherein the stator magnet frame extends about the at least one rotor magnet on the fan wheel.

Assignees

• Broan Nu Tone Llc

Inventors

• Dare Tom
• Narasimhan Santosh

Classifications

• F04D17/16

  for displacing without appreciable compression · CPC title

• F04D25/06 Primary

  the pump being electrically driven (F04D25/08 takes precedence) · CPC title

• F04D25/066 Primary

  Linear Motors · CPC title