Foam formulation and its use in temporary pipe plugging

Patent metadata

Field	Value
Publication number	US-12565610-B2
Application number	US-202217961227-A
Country	US
Kind code	B2
Filing date	Oct 6, 2022
Priority date	Oct 6, 2021
Publication date	Mar 3, 2026
Grant date	Mar 3, 2026

Abstract

The present specification refers to a patent of invention for a foam formulation and its use in the temporary plugging of pipes, where the foam has volumetric and time stability, is prepared from a solution containing surfactant, co-surfactant, alkaline substance and LDH nanoparticles, is able to have its viscosity increased over time and remain intact for 8 hours or more even under pressure differences of up to 0.1 bar and a temperature of 60° C. and then it is able to disperse simply by using water or even the fluid transported in the pipeline. The LDH nanoparticle reinforced foam of the present invention can be applied in pipes that need to be plugged when they are undergoing maintenance, either to prevent incandescent soldering splashes from coming into contact with an explosive atmosphere or to avoid contamination in the pipe interior, among other applications. The present invention belongs to (but is not limited to) the field of plugs for pipes with explosive atmospheres and can be applied in systems that require temporary plugs that can be easily remover by using water or another solvent.

First claim

The invention claimed is:

1 . A foam formulation characterized in that it comprises a surfactant or a mixture of surfactants, a co-surfactant or a mixture of co-surfactants, a base or a mixture of bases and LDH nanoparticles.

2 . The foam formulation according to claim 1 characterized in that the surfactant belongs to the class of fatty acids of the C m H n COOH type, wherein 15≤m≤17 and 31≤n≤33, comprising palmitic acid, stearic acid, linoleic acid, oleic acid and linolenic acid, or a mixture thereof or other equivalent substances.

3 . The foam formulation according to claim 1 characterized in that the fatty acid has a concentration between 0.09 and 0.54 mol·L −1 , between 0.15 and 0.40 mol·L −1 , or between 0.20 and 0.30 mol·L −1 .

4 . The foam formulation according to claim 1 characterized in that the co-surfactant belongs to the class of ethoxylated lauryl ether alcohols or glycolic acids of the R 1 C x H y (C 2 H 4 O) z R 2 type, where 12≤x≤16, 27≤y≤31, 10≤z≤21, R 1 being H or O and R 2 being the alcohol, carboxylic acid or ether function (—CH 2 OH, —CH 2 COOH or —OC 2 H 5 ), comprising Laureth-11, Brij-58, Brij-56, Laureth-23, a mixture thereof or similar.

5 . The foam formulation according to claim 1 characterized in that the co-surfactant ethoxylated hydrocarbon alcohol or acid has a concentration between 0.001 and 0.060 mol·L −1 , between 0.005 and 0.020 mol·L −1 , or between 0.008 and 0.012 mol·L −1 .

6 . The foam formulation according to claim 1 characterized in that the base is a strong, moderately strong or weak base, comprising sodium hydroxide, ammonium hydroxide or triethanolamine, or a mixture thereof or the like.

7 . The foam formulation according to claim 1 characterized in that the base has a concentration between 0.009 and 0.84 mol·L −1 , between 0.018 and 0.36 mol·L −1 , or between 0.02 and 0.30 mol·L −1 .

8 . The foam formulation according to claim 1 characterized in that the nanoparticles belong to the class of lamellar double hydroxides, which are made of lamellae of a mixture of aluminum oxyhydroxide, zinc oxyhydroxide and their counterions or they are composed of a mixture of aluminum, nickel and magnesium oxyhydroxide, or any other LDH-forming mixtures whose lamellae surface has a positive charge.

9 . The foam formulation according to claim 1 characterized in that the LDH concentration ranges are from 0.5 to 3% (w/w), from 1 to 2%, or from 1.25 to 1.75%.

Assignees

• Petroleo Brasileiro S A —Petrobras
• Univ Estadual Paulista “Julio De Mesquita Filho”—Unesp
• Univ Estadual Paulista “Julio De Mesquita Filho” —Unesp

Inventors

• Morales Rone Cesar
• Silva Robinson Antonio
• Pulcinelli Sandra Helena
• Ferreira Edilene Cristina
• Morais Menezes Dos Santos Rodrigo
• Pena Dos Santos Eduardo
• Valentim Santilli Celso

Classifications

• C09K8/514

  of natural origin, e.g. polysaccharides, cellulose (C09K8/512 takes precedence) · CPC title

• E21B33/1208

  characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence) · CPC title

• C09K2208/10

  Nanoparticle-containing well treatment fluids · CPC title

• C09K8/5045

  containing inorganic compounds · CPC title

• C09K8/518 Primary

  Foams · CPC title