Hydrocarbon and sulfide removal in direct aqueous extraction

Patent metadata

Field	Value
Publication number	US-12565430-B2
Application number	US-202318501074-A
Country	US
Kind code	B2
Filing date	Nov 3, 2023
Priority date	Dec 7, 2022
Publication date	Mar 3, 2026
Grant date	Mar 3, 2026

Abstract

Methods of treating an aqueous source are described herein that include reducing a concentration of sulfide species in a stream obtained from the aqueous source to form an extraction feed and extracting ions from the extraction feed, or a stream obtained from the extraction feed, using direct aqueous extraction. Other methods describe treating an aqueous source by reducing a concentration of organic species in a stream derived from the aqueous source to form an extraction feed and extracting ions from the extraction feed, or a stream derived from the extraction feed, using direct aqueous extraction. The aqueous source can be an aqueous lithium source.

First claim

The invention claimed is:

1 . A method of recovering ions from an aqueous source, the method comprising:
reducing a concentration of sulfide species in a stream obtained from the aqueous source to form an extraction feed, wherein reducing the concentration of the sulfide species comprises at least one of displacing the sulfide species using a gas or withdrawing the sulfide species using withdrawal material in an adsorption-desorption withdrawal process; extracting target ions from the extraction feed, from a stream obtained from the extraction feed, or from a stream derived from the extraction feed, using direct aqueous extraction in an extraction stage to yield an extract, wherein the direct aqueous extraction uses an ion exchange process, an adsorption-desorption extraction process, or an electrochemical separation process; and routing the extract, a stream derived from the extract, or both, to an impurity removal stage to reduce concentration of one or more hardness species, one or more transition metals, one or more divalent impurities, monovalent impurities, or a combination thereof.

2 . The method of claim 1 , further comprising reducing a concentration of organic species in the aqueous source, the stream obtained from the aqueous source, the extraction feed, the stream obtained from the extraction feed, or any combination thereof.

3 . The method of claim 1 , wherein the sulfide species is chemically converted to a reagent and the reagent is recycled.

4 . The method of claim 3 , wherein the reagent is used to adjust pH of the extraction feed, the stream obtained from the extraction feed, or both.

5 . The method of claim 1 , further comprising removing suspended solids from the aqueous source, the stream obtained from the aqueous source, or any combination thereof before reducing the concentration of the sulfide species.

6 . The method of claim 1 , further comprising reducing a concentration of dissolved silica in the extraction feed, the stream obtained from the extraction feed, or any combination thereof, wherein reducing the concentration of dissolved silica is performed downstream of reducing the concentration of the sulfide species.

7 . The method of claim 1 , wherein lithium ions are extracted in the extraction stage, wherein the method further comprises reducing a concentration of organic species, suspended solids, derivatives containing silicon and silica species, iron, manganese, calcium, zinc, barium, boron, strontium, derivatives containing phosphorus and phosphate, or a combination thereof in the stream obtained from the aqueous source to form the extraction feed.

8 . The method of claim 1 , wherein the target ions include lithium ions, cobalt ions, nickel ions, manganese ions, magnesium ions, potassium ions, copper ions, iron ions, zinc ions, aluminum ions, molybdenum ions, vanadium ions or a combination thereof.

9 . The method of claim 1 , further comprising concentrating a stream derived from the extract in a concentration stage to yield a concentrate.

10 . The method of claim 1 , wherein the direct aqueous extraction includes contacting the extraction feed with a withdrawal medium selective to the target ions to load the withdrawal medium with the target ions and contacting the loaded withdrawal medium with an eluent to remove the target ions from the withdrawal medium and yield the extract.

11 . The method of claim 1 , wherein the direct aqueous extraction includes disposing the extraction feed in a first volume contacting a first side of a membrane selective to the target ions, disposing in a second volume contacting a second side of the membrane selective to the target ions an aqueous recovery material, and establishing an electric field within the first and second volumes across the membrane to drive ion transport.

12 . The method of claim 1 , wherein the direct aqueous extraction yields an aqueous extract with dissolved target ions.

13 . A method of recovering target ions from an aqueous source, the method comprising:
reducing a concentration of organic species in a stream derived from the aqueous source to form an extraction feed; reducing a concentration of sulfide species in the extraction feed to yield a clean extraction feed, wherein reducing the concentration of the sulfide species comprises at least one of displacing the sulfide species using a gas or withdrawing the sulfide species using withdrawal material in an adsorption-desorption withdrawal process; extracting target ions from the clean extraction feed, or a stream derived from the clean extraction feed, using direct aqueous extraction in an extraction stage to yield an extract, wherein the direct aqueous extraction uses an ion exchange process, an adsorption-desorption extraction process, or an electrochemical separation process; and routing the extract, a stream derived from the extract, or both, to an impurity removal stage to reduce concentration of one or more hardness species, one or more transition metals, one or more divalent impurities, monovalent impurities, or a combination thereof.

14 . The method of claim 13 , wherein reducing the concentration of the organic species comprises using gravity separation, electrochemical separation, chemical treatment, bacterial treatment, gas flotation, filtering, inducing coalescence and adsorption-desorption, or any combination thereof.

15 . The method of claim 13 , wherein the organic species includes non-dissolved organics, and reducing the concentration of non-dissolved organics uses a gravity separation process, a filtering process, a gas flotation process, or a combination thereof.

16 . The method of claim 13 , wherein the organic species includes dissolved organic materials, and reducing the concentration of dissolved organic materials includes using organic selective media.

17 . The method of claim 13 , wherein reducing the concentration of organic species includes using granular activated carbon (GAC) in a filtering process, a counter-current adsorption-desorption (CCAD), or both.

18 . The method of claim 13 , further comprising concentrating a stream derived from the extract in a concentration stage to yield a concentrate.

19 . The method of claim 13 , wherein the method includes extracting lithium ions in the extraction stage, wherein the method further comprises reducing a concentration of sulfide species, suspended solids, derivatives containing silicon and silica species, iron, manganese, calcium, zinc, barium, boron, strontium, derivatives containing phosphorus and phosphate, or a combination thereof in the stream obtained from the aqueous source to form the extraction feed.

20 . The method of claim 13 , wherein the target ions include lithium ions, cobalt ions, nickel ions, manganese ions, magnesium ions, potassium ions, copper ions, iron ions, zinc ions, aluminum ions, molybdenum ions, vanadium ions, or a combination thereof.

21 . The method of claim 13 , wherein the direct aqueous extraction includes contacting the extraction feed with a withdrawal medium selective to the target ions to load the withdrawal medium with the target ions and contacting the loaded withdrawal medium with an eluent to remove the target ions from the withdrawal medium and yield the extract.

22 . The method of claim 13 , wherein the direct aqueous extraction includes disposing the extraction feed in a first volume contacting a first side of a membrane selective to the target ions, disposing in a second volume contactin

Assignees

• Schlumberger Technology Corp

Inventors

• Binet Florence
• Bhattacharya Arindam
• Sams Gary W
• Perroni Dominic Vincent
• Mahavadi Sharath Chandra

Classifications

• Y02P10/20

  Recycling · CPC title

• C22B26/12 Primary

  Obtaining lithium · CPC title

• C02F2209/06

  pH · CPC title

• C02F2103/34

  from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 · CPC title

• C02F2101/30

  Organic compounds · CPC title