Electric tool and method of controlling rotational speed of the same

Patent metadata

Field	Value
Publication number	US-12562660-B2
Application number	US-202318319726-A
Country	US
Kind code	B2
Filing date	May 18, 2023
Priority date	May 24, 2022
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

A method of controlling a rotational speed of an electric tool is provided. The electric tool includes a battery, a battery voltage detection circuit, a motor unit, and a controller. The controller stores at least one regression equation of duty ratio on voltage, and detects a voltage of the battery through the battery voltage detection circuit. The controller obtains a duty ratio for a control signal by substituting the voltage of the battery into the at least one regression equation, and outputs the control signal with the duty ratio obtained from the at least one regression equation to the motor unit for controlling operation of the motor unit.

First claim

What is claimed is:

1 . A method of controlling a rotational speed of an electric tool that includes a battery, a battery voltage detection circuit, a motor unit, and a controller, the method comprising steps of:
the controller, which stores at least one regression equation of duty ratio on voltage, detecting a voltage of the battery through the battery voltage detection circuit; the controller obtaining a duty ratio for a control signal by substituting the voltage of the battery into the at least one regression equation; and the controller outputting the control signal with the duty ratio obtained from the at least one regression equation to the motor unit to maintain a constant rotational speed of the motor unit, wherein the at least one regression equation includes a plurality of regression equations of duty ratio on voltage that respectively correspond to a plurality of rotational speed levels, wherein the step of the controller obtaining a duty ratio for a control signal includes the controller receiving a rotational-speed level signal that indicates one of the rotational-speed levels, and the controller substituting the voltage of the battery into one of the regression equations that corresponds to the one of the rotational-speed levels according to the rotational-speed level signal to obtain the duty ratio for the control signal, and wherein the electric tool includes a plurality of rotational-speed level buttons that respectively correspond to the rotational speed levels, and the one of the regression equations corresponds to one of the rotational speed levels as indicated in the rotational-speed level signal outputted by one of the rotational-speed level buttons being pressed.

2 . The method as claimed in claim 1 , wherein the step of the controller detecting the voltage of the battery through the battery voltage detection circuit is performed after the step of the controller receiving the rotational-speed level signal.

3 . The method as claimed in claim 1 , wherein the at least one regression equation of duty ratio on voltage is obtained by performing a regression analysis on a plurality of data sets, where each of the data sets includes a voltage value and a corresponding duty ratio value that made the electric tool operate at the constant rotational speed.

4 . The method as claimed in claim 3 , wherein the regression analysis is performed by finding a curve with a minimum sum of distances from each of the data sets.

5 . The method as claimed in claim 3 , wherein the regression analysis is performed using a least square method.

6 . An electric tool comprising:
a battery; a battery voltage detection circuit electrically connected to said battery and configured to detect a voltage of said battery; a motor unit configured to receive electric energy from said battery and operate according to a control signal; a plurality of rotational-speed level buttons, each configured to output a respective rotational-speed level signal to said controller when being pressed; and a controller electrically connected to said battery voltage detection circuit and said motor unit, said controller storing at least one regression equation of duty ratio on voltage and being configured to:
obtain a duty ratio for the control signal by substituting the voltage of said battery detected by said battery voltage detection circuit into the at least one regression equation, and
output the control signal with the duty ratio obtained from the at least one regression equation to said motor unit to maintain a constant rotational speed of said motor unit,
wherein the at least one regression equation includes a plurality of regression equations of duty ratio on voltage that respectively correspond to a plurality of rotational-speed levels, and wherein said rotational-speed level buttons respectively correspond to the rotational-speed levels, and said controller is further configured to receive a rotational-speed level signal that is outputted by one of said rotational-speed level buttons being pressed and that indicates one of the rotational-speed levels, and substitute the voltage of said battery into one of the regression equations that corresponds to the one of the rotational-speed levels according to the rotational-speed level signal to obtain the duty ratio for the control signal.

7 . The electric tool as claimed in claim 6 , wherein the at least one regression equation of duty ratio on voltage is obtained by performing a regression analysis on a plurality of data sets, where each of the data sets includes a voltage value and a corresponding duty ratio value that made the electric tool operate at the constant rotational speed.

Assignees

• Basso Ind Corp

Inventors

• Shih Chun-Min
• Hong Chong-Kun

Classifications

• H02P6/06 Primary

  Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed · CPC title

• G01R31/3648

  comprising digital calculation means, e.g. for performing an algorithm · CPC title

• B25F5/001

  Gearings, speed selectors, clutches or the like specially adapted for rotary tools · CPC title

• G01R31/3835

  involving only voltage measurements · CPC title

• H02P6/10

  Arrangements for controlling torque ripple, e.g. providing reduced torque ripple · CPC title