Arc flash mitigation device

Patent metadata

Field	Value
Publication number	US-12562559-B2
Application number	US-202217948383-A
Country	US
Kind code	B2
Filing date	Sep 20, 2022
Priority date	Oct 14, 2020
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

A device includes an electro-mechanical switching device having an open-circuit and closed-circuit conditions and a path of least resistance having a path input and a path output with the switching device between the input and the output. The device includes a bypass power switch device that comprises a solid-state circuit interrupter and that is configured to conduct current between the input and the output in response to an open-circuit condition of the switching device. The device includes a current sensor that is connected to the output and configured to detect a fault current event. The device includes an actuator that is coupled to the switching device and a controller that is configured to generate a trigger signal to activate the actuator to cause the open-circuit condition of the switching device and to interrupt the fault current event by the power switch device, based on the detected fault current event.

First claim

The invention claimed is:

1 . A device comprising:
an electro-mechanical switching device having an open-circuit condition and a closed-circuit condition; a path of least resistance having a path input and a path output with the electro-mechanical switching device between the path input and the path output; a bypass power switch device that comprises a solid-state circuit interrupter connected between the path input and the path output and that is configured to conduct current between the path input and the path output in response to an open-circuit condition of the electro-mechanical switching device, the bypass power switch device not including any mechanical switches, the solid-state circuit interrupter comprising:
a first transistor and a first switch diode, the first transistor being connected in parallel with the first switch diode; and
a second transistor and a second switch diode, the second transistor being connected in parallel with the second switch diode;
a current sensor that is connected to the path output, the current sensor is configured to detect a fault current event; an actuator that is coupled to the electro-mechanical switching device; and a controller that is configured to generate a trigger signal to activate the actuator to cause the open-circuit condition of the electro-mechanical switching device and to cause the bypass power switch device to interrupt the fault current event in the bypass power switch device, based on the detected fault current event, the controller being further configured to communicate with an arc flash sensor system having optical sensors, wherein the controller is further configured to confirm an arc flash event based on data received from the arc flash sensor system and to generate the trigger signal after confirming the arc flash event, wherein an anode of the first switch diode and an anode of the second switch diode are electrically connected to a common node, wherein the bypass power switch device is connected to the path of least resistance at a first node and a second node, the first node being at the path input, the second node being disposed between the electro-mechanical switching device and the path output, wherein interrupting the fault current event by the bypass power switch device comprises diverting current to flow from the second node through the bypass power switch device, rather than toward the path output, and subsequently interrupting all current in the bypass power switch device, and wherein the bypass power switch device is configured to be capable of actuation to an ON state when the electro-mechanical switching device is in the closed-circuit condition.

2 . The device of claim 1 , wherein:
the current sensor has an output that is connected to a sensor input of the controller; and the current sensor is configured to communicate a signal representative of detection of the fault current event to the sensor input of the controller.

3 . The device of claim 1 , further comprising an external control panel connected to a control panel input of the controller,
wherein the external control panel is configured to provide a user interface to control operations of the controller.

4 . The device of claim 3 , wherein the controller is also configured to:
in response to receiving a disarming control signal at the control panel input, cause in the path of least resistance the closed-circuit condition of the electro-mechanical switching device; and in response to receiving an arming control signal at the control panel input, cause in the path of least resistance the open-circuit condition of the electro-mechanical switching device.

5 . The device of claim 1 , wherein the solid-state circuit interrupter comprises:
at least one transient-voltage suppression (TVS) diode having a first end connected to the path input and a second end connected to the path of least resistance between the electro-mechanical switching device and the path output; and a bi-directional transistor switch having a first connection connected to the first end and the path input and a second connection connected to the second end and the path output.

6 . The device of claim 5 , wherein the at least one TVS diode comprises parallel TVS diodes.

7 . The device of claim 1 , further comprising:
a housing for housing the electro-mechanical switching device, the path of least resistance, the bypass power switch device and the controller, wherein the housing comprises a molded case circuit breaker or an air circuit breaker.

8 . The device of claim 1 , wherein:
the electro-mechanical switching device comprises a vacuum interrupter; and the actuator comprises a Thompson coil or piezo-electric actuator connected to the vacuum interrupter.

9 . The device of claim 1 , wherein the bypass power switch device also comprises a cooling device.

10 . The device of claim 9 , wherein the detected fault current event comprises a current associated with an arc flash event.

11 . A method comprising:
controlling, in a path of least resistance including a path input and a path output, an electro-mechanical switching device that is between the path input and the path output; detecting, by a current sensor, a fault current event at the path output; receiving, with a controller, data from an arc flash sensor system having optical sensors, confirming, with the controller, an arc flash event based on data received from the arc flash sensor system, generating, by the controller, a trigger signal to activate an actuator coupled to the electro-mechanical switching device after confirming the arc flash event; causing an open-circuit condition of the electro-mechanical switching device in the path of least resistance, in response to the activation of the actuator; and interrupting the detected fault current event in a bypass power switch device in response to the open-circuit condition, the bypass power switch device comprising a solid-state circuit interrupter connected between the path input and the path output, the bypass power switch device not including any mechanical switches, wherein the solid-state circuit interrupter comprises a first transistor, a first switch diode, a second transistor, and a second switch diode, wherein the first transistor is connected in parallel with the first switch diode and the second transistor is connected in parallel with the second switch diode, wherein an anode of the first switch diode and an anode of the second switch diode are electrically connected to a common node, wherein the bypass power switch device is connected to the path input at a first node and to the path output at a second node, the second node being disposed between the electro-mechanical switching device and the path output, wherein interrupting the fault current event by the bypass power switch device comprises diverting current to flow from the second node through the bypass power switch device, rather than toward the path output, and subsequently interrupting all current in the bypass power switch device, and wherein the bypass power switch device is configured to be capable of actuation to an ON state when the electro-mechanical switching device is in a closed-circuit condition.

12 . The method of claim 11 , wherein the fault current event comprises an arc flash event that occurred downstream the path output.

13 . The method of claim 11 , further comprising controlling, by an external control panel connected to a control panel input of the controller, operations of the controller.

14 . The method of claim 13 , wherein the controlling comprises:
in response to

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Zhou Xin
• Carlson Brian E
• Lang Brooke E
• Griffin Robert P

Classifications

• H02H5/10

  responsive to mechanical injury, e.g. rupture of line, breakage of earth connection · CPC title

• H01H9/30

  Means for extinguishing or preventing arc between current-carrying parts · CPC title

• H01J3/14

  Arrangements for focusing or reflecting ray or beam (H01J3/02, H01J3/04 take precedence) · CPC title

• H01H73/18

  Means for extinguishing or suppressing arc {(magnet coil acting as blow-out device H01H71/38)} · CPC title

• H02H9/041

  using a short-circuiting device · CPC title