Composite negative electrode active material, method of preparing the same, negative electrode and secondary battery comprising the same

Patent metadata

Field	Value
Publication number	US-12562377-B2
Application number	US-202017619370-A
Country	US
Kind code	B2
Filing date	Jul 23, 2020
Priority date	Jul 26, 2019
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

Disclosed is a composite negative electrode active material comprising silicon-based core particles, an outer carbon coating layer present on the silicon-based core particles, and single-walled carbon nanotubes, wherein the single-walled carbon nanotubes are in contact with the outer carbon coating layer and comprise a body partially spaced apart from the outer carbon coating layer, and the outer carbon coating layer comprises oxygen in an amount of 35 wt % to 55 wt % therein.

First claim

The invention claimed is:

1 . A composite negative electrode active material comprising:
silicon-based core particles; an outer carbon coating layer present on the silicon-based core particles; and single-walled carbon nanotubes, wherein the single-walled carbon nanotubes contact the outer carbon coating layer and comprise a body partially spaced apart from the outer carbon coating layer, the outer carbon coating layer comprises oxygen in an amount of 40 wt % to 53.2 wt % therein, and the composite negative electrode active material further comprises an inner carbon coating layer formed between the silicon-based core particles and the outer carbon coating layer.

2 . The composite negative electrode active material of claim 1 , wherein the silicon-based core particles comprise a compound represented by Formula 1 below,
M x SiO y   [Formula 1]
wherein M is one or more selected from the group consisting of Li, Mg, and Al, 0≤x≤4, and 0≤y<2.

3 . The composite negative electrode active material of claim 1 , wherein the single-walled carbon nanotubes have an average length of 3 μm or more.

4 . The composite negative electrode active material of claim 1 , wherein the single-walled carbon nanotubes have an average diameter of 0.1 nm to 15 nm.

5 . The composite negative electrode active material of claim 1 , wherein the single-walled carbon nanotubes are present in an amount of 0.005 wt % to 0.2 wt % in the composite negative electrode active material.

6 . The composite negative electrode active material of claim 1 , wherein a part of the single-walled carbon nanotubes contacts the outer carbon coating layer, and wherein the body partially spaced apart from the outer carbon coating layer is exposed to an outside of the composite negative electrode active material.

7 . The composite negative electrode active material of claim 1 , wherein the single-walled carbon nanotubes contacting the outer carbon coating layer and comprising the body partially spaced apart from the outer carbon coating layer form a conductive network between the single-walled carbon nanotubes and the silicon-based core particles.

8 . A negative electrode comprising:
a negative electrode current collector; and a negative electrode active material layer formed on the negative electrode current collector, wherein the negative electrode active material layer comprises a negative electrode material comprising the composite negative electrode active material of claim 1 , a binder, and a conductive material.

9 . The negative electrode of claim 8 , wherein
the negative electrode material further comprises a carbon-based active material, and the negative electrode material comprises the composite negative electrode active material and the carbon-based active material in a weight ratio of 5:95 to 30:70.

10 . A secondary battery comprising:
the negative electrode of claim 8 ; a positive electrode facing the negative electrode; a separator interposed between the negative electrode and the positive electrode; and an electrolyte.

11 . A method of preparing the composite negative electrode active material of claim 1 , the method comprising the steps of:
mixing silicon-based core particles, a precursor for forming an outer carbon coating layer, and single-walled carbon nanotubes; and heat-treating the resulting mixture at 250° C. to 650° C.

12 . The method of claim 11 , wherein the step of heat-treating the mixture is performed for 0.5 hours to 5 hours.

13 . The method of claim 11 , wherein the precursor for forming the outer carbon coating layer comprises one or more selected from the group consisting of carboxymethyl cellulose, methyl cellulose, hydroxypropyl cellulose, methyl hydroxypropyl cellulose, ethyl hydroxyethyl cellulose, methyl ethyl hydroxyethyl cellulose, and cellulose gum.

14 . The method of claim 11 , further comprising a step of forming the inner carbon coating layer on the silicon-based core particles before the mixing step.

15 . The method of claim 14 , wherein the forming of the inner carbon coating layer is performed by a chemical vapor deposition (CVD) method using one or more hydrocarbon gases selected from the group consisting of methane, ethane, and acetylene.

Assignees

• Lg Energy Solution Ltd

Inventors

• Oh Il Geun
• Lee Yong Ju
• Kim Je Young
• Yoo Jung Woo
• Kim Ye Lin
• Kim Tae Gon

Classifications

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title