Image forming apparatus, image misalignment correction method, and non-transitory recording medium

Patent metadata

Field	Value
Publication number	US-12560883-B2
Application number	US-202318485654-A
Country	US
Kind code	B2
Filing date	Oct 12, 2023
Priority date	Nov 11, 2022
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

An image forming apparatus includes image bearers including a first image bearer and a second image bearer and circuitry that corrects misalignment of images developed on the image bearers, transferred to a transfer member, and detected by a detector. The circuitry sequentially executes a first correction process and a second correction process. The first correction process includes correcting misalignment in relation to images developed on the first image bearer based on images developed on a first group of image bearers of the image bearers. The first group of image bearers includes the first image bearer and the second image bearer. The second correction process includes correcting misalignment in relation to images developed on the second image bearer based on images developed on a second group of image bearers of the image bearers. The second group of image bearers excludes the first image bearer and includes the second image bearer.

First claim

The invention claimed is:

1 . An image forming apparatus comprising:
a plurality of image bearers including a first image bearer that is a first photoconductor drum and a second image bearer that is a second photoconductor drum, the second image bearer being different from the first image bearer; a plurality of scanners configured to irradiate the plurality of image bearers with a plurality of light beams to write a plurality of latent images on the plurality of image bearers; a plurality of developing devices configured to develop the plurality of latent images written on the plurality of image bearers into a plurality of images; a transfer belt to which the plurality of images developed by the plurality of developing devices are transferred; a detector configured to detect the plurality of images on the transfer belt; and circuitry configured to execute a first correction process for correcting misalignment using a color of the first image bearer as a first reference color in relation to a plurality of images developed on the first image bearer based on a plurality of images developed on a first group of image bearers of the plurality of image bearers, the first group of image bearers including the first image bearer and the second image bearer, after execution of the first correction process, separate the first image bearer from the transfer belt, and in a state in which the first image bearer is separated from the transfer belt, execute a second correction process for correcting misalignment using a color of the second image bearer as a second reference color in relation to a plurality of images developed on the second image bearer based on a plurality of images developed on a second group of image bearers of the plurality of image bearers, the second group of image bearers excluding the first image bearer and including the second image bearer, the second reference color being different from the first reference color, wherein the circuitry is further configured to sequentially execute the first correction process and the second correction process before executing a subsequent image forming operation on a recording medium.

2 . The image forming apparatus of claim 1 , further comprising an intermediate transfer belt to which the plurality of images developed on the plurality of image bearers are first transferred,
wherein in the second correction process, the first image bearer is separated from the intermediate transfer belt.

3 . The image forming apparatus of claim 2 , wherein one of the plurality of image bearers located most upstream in a moving direction of the intermediate transfer belt and another one of the plurality of image bearers located most downstream in the moving direction of the intermediate transfer belt are switchable to each other.

4 . The image forming apparatus of claim 1 , wherein in the plurality of images on the transfer belt, respective positions of the plurality of images developed on the first image bearer in the execution of the first correction process correspond to respective positions of the plurality of images developed on the second image bearer in the execution of the second correction process.

5 . The image forming apparatus of claim 1 ,
further comprising an intermediate transfer belt to which the plurality of images developed on the plurality of image bearers are first transferred, the intermediate transfer belt configured to move in a moving direction, wherein a color of an image bearer located most upstream in the moving direction of the intermediate transfer belt among the plurality of image bearers is used as the second reference color in the second correction process.

6 . The image forming apparatus of claim 1 , wherein after execution of the second correction process, the circuitry executes an image forming process to form a plurality of images excluding the plurality of images developed on the first image bearer of the plurality of image bearers.

7 . An image misalignment correction method performed by an image forming apparatus,
the image forming apparatus including
a plurality of image bearers including a first image bearer that is a first photoconductor drum and a second image bearer that is a second photoconductor drum, the second image bearer being different from the first image bearer,
a plurality of scanners configured to irradiate the plurality of image bearers with a plurality of light beams to write a plurality of latent images on the plurality of image bearers,
a plurality of developing devices configured to develop the plurality of latent images written on the plurality of image bearers into a plurality of images, and
a transfer belt to which the plurality of images developed by the plurality of developing devices are transferred, and
the image misalignment correction method comprising:
detecting the plurality of images on the transfer belt;
executing first correction for correcting misalignment using a color of the first image bearer as a first reference color in relation to a plurality of images developed on the first image bearer based on a plurality of images developed on a first group of image bearers of the plurality of image bearers, the first group of image bearers including the first image bearer and the second image bearer;
after execution of the first correction, separating the first image bearer from the transfer belt; and
in a state in which the first image bearer is separated from the transfer belt, executing second correction for correcting misalignment using a color of the second image bearer as a second reference color in relation to a plurality of images developed on the second image bearer based on a plurality of images developed on a second group of image bearers of the plurality of image bearers, the second group of image bearers excluding the first image bearer and including the second image bearer, the second reference color being different from the first reference color, wherein
the first correction process and the second correction process are sequentially executed before executing a subsequent image forming operation on a recording medium.

8 . A non-transitory recording medium storing a plurality of instructions which, when executed by one or more processors forming an image forming apparatus, causes the processors to perform an image misalignment correction method, the image forming apparatus including
a plurality of image bearers including a first image bearer that is a first photoconductor drum and a second image bearer that is a second photoconductor drum, the second image bearer being different from the first image bearer, a plurality of scanners configured to irradiate the plurality of image bearers with a plurality of light beams to write a plurality of latent images on the plurality of image bearers, a plurality of developing devices configured to develop the plurality of latent images written on the plurality of image bearers into a plurality of images, and a transfer belt to which the plurality of images developed by the plurality of developing devices are transferred, and
the image misalignment correction method comprising:
detecting the plurality of images on the transfer belt;
executing first correction for correcting misalignment using a color of the first image bearer as a first reference color in relation to a plurality of images developed on the first image bearer based on a plurality of images developed on a first group of image bearers of the plurality of image bearers, the first group of image bearers including the first image bearer and the second image bearer;
after execution of the first correction, separating the first image bearer from the transfer belt; and
in a state in which the first image bearer

Assignees

• Maeda Katsuhiko
• Ricoh Co Ltd

Inventors

• Maeda Katsuhiko

Classifications

• G03G15/0136

  transfer member separable from recording member or vice versa, mode switching · CPC title

• G03G15/5058

  using a test patch · CPC title

• G03G15/6567 Primary

  for deskewing or aligning · CPC title